Rajni Bala
Quality Assurance Manager @Tata Autocomp Gotion Green Energy Solutions
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WORK HISTORY
Quality Assurance Manager @Tata Autocomp Gotion Green Energy Solutions
Pune, IN
I serve as the Quality Assurance Manager leading the end-to-end process quality activities for EV (Electric Vehicle) battery packs, specifically overseeing operations across 10 manufacturing lines running 24x7. My key focus is ensuring process stability and compliance for major automotive programs, including battery packs used in the Tata Nexon, Curvv, Punch, Harrier, and Tigor platforms. I am responsible for implementing and sustaining core quality methodologies such as Lean, Six Sigma, and 5S to drive continuous improvement. Furthermore, I lead proactive quality planning efforts including APQP, Control Plans (CP), and PFMEA, and manage problem resolution using Root Cause Analysis (RCA), 8D methodology, and CAPA to maintain the highest quality standards for our customers.
EDUCATION
University School of Management, Kurukshetra University Kurukshetra
Bachelor of Technology, Electrical and Electronics Engineering
ABOUT RAJNI BALA
Quality Assurance Manager | 14+ Years in Middle ManagementI am a results-focused professional with over 14 years of experience in Quality Management, specializing in end-to-end Process Quality, Supplier Management, and Auditing within the Automotive and EV Mobility Core Responsibilities and Scale:>> Manufacturing Leadership: I currently lead process quality activities across 10 manufacturing lines (operating 24/7) for mobility battery packs used in major Auto OEM vehicles, including the Tata Nexon, Curvv, Punch, Harrier, and Tigor.>> Commercial Vehicles: I oversee process quality for commercial programs with clients like Mahindra Mobility, Switch Mobility E-Bus, and Bajaj 3-Wheeler.>> Quality Metrics & Analysis: I manage and monitor detailed quality dashboards, focusing on key performance indicators like FTY (Final Testing Yield), in-process metrics, and customer Expertise in Quality Systems:>> Compliance & Audits: I ensure full compliance with IATF 16949 and all customer-specific and regulatory standards. My duties include leading Supplier Audits and conducting internal, product, and process audits.>> Planning & Risk: I manage quality planning (FMEA, Control Plans, CTQs), drive APQP reviews, and approve PPAP submissions. I also conduct short-term risk assessments to ensure safe product launch readiness.>> Technical Tools: I am proficient in using tools like SPC (Statistical Process Control) and MSA (Measurement System Improvement and Collaboration:>> I perform in-depth Root Cause Analysis (RCA) and implement corrective actions to eliminate recurring quality issues and reduce customer/internal PPM.>> I lead Daily Work Management (DWM) and critical customer/supplier quality meetings, ensuring strong cross-functional collaboration from early design stages (NPD) through to the final product launch.My goal is always to optimize manufacturing processes and drive continuous improvement to meet and exceed quality KPIs.
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