Rajkumar N

Head – Operations @ BorgWarner ✦ Plant Operations Specialist ✦ 27+ Years Exp ✦ Senior Manufacturing Leader ✦ Factory Management ✦ Supply Chain Management ✦ Lean Excellence ✦ Greenfield Projects ✦ Automotive Industry.

Role
Head - Operations at 博格华纳
Location
Chennai, TN, IN
LinkedIn followers
500 followers

Experience

  1. Head - Operations

    博格华纳

    Jul 2017 — Present · Chennai, IN

    Plant Operations Management: Overseeing manufacturing operations for cooling system fan drives for commercial vehicles and passenger cars, catering to both domestic and international markets. Cross-Functional Team Leadership: Directing assembly line production, maintenance, facilities, material planning, customer support, and manufacturing engineering while ensuring lean operational excellence. Quality & Compliance Assurance: Managing plant quality, advanced launch quality, and quality systems, ensuring adherence to ISO, IATF, GM’s BIQS, warranty engineering, and supplier quality standards. Manufacturing Process Enhancement: Leading production of Visctronics fan drives and electronic actuators, gaining expertise in injection molding, coil winding, PCBA soldering, potting & conveyorized assembly operations. Efficiency Optimization & Benchmarking: Implementing innovative solutions to eliminate process bottlenecks, ensuring zero breakdowns, accidents, and defects, and benchmarking best practices globally. Lean & Continuous Improvement Initiatives: Driving Lean Manufacturing, TPM, FMEA, DOE, 7QC tools, 8D, Red X, Poka-Yoke & Kaizen initiatives to improve productivity, cost efficiency, and quality. Capital Investments & Equipment Management: Handling procurement, selection, installation, commissioning, and evaluation of new capital equipment to enhance manufacturing capabilities. Global Stakeholder Coordination: Acting as the Single Point Contact for technical collaborations, ensuring seamless integration of imported plant machinery, and benchmarking best shop floor practices. Team Development & Mentorship: Leading hiring, orientation, training & employee development programs to build highperforming teams and foster a culture of continuous improvement. Global Best Practices Implementation: Traveling to manufacturing plants worldwide for benchmarking and implementing world-class manufacturing strategies.

Skills

  • Pull System
  • Ppap
  • Kaizen
  • Lean Manufacturing
  • Msa
  • 5s
  • Tpm
  • Kanban
  • Plex
  • 3c
  • Apqp
  • Value Engineering
  • Maximo
  • Manufacturing
  • Jishu Hozen
  • Quality System
  • Quality Management
  • Manufacturing Operations
  • Manufacturing Engineering
  • Ts 16949
  • Fifo
  • Productivity Improvements
  • Spc
  • Iso 14001

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Rajkumar N — Head - Operations at 博格华纳 in Chennai, TN, IN | Unifers