Rajkumar N
Head – Operations @ BorgWarner ✦ Plant Operations Specialist ✦ 27+ Years Exp ✦ Senior Manufacturing Leader ✦ Factory Management ✦ Supply Chain Management ✦ Lean Excellence ✦ Greenfield Projects ✦ Automotive Industry.
- Role
- Head - Operations at 博格华纳
- Location
- Chennai, TN, IN
- LinkedIn followers
- 500 followers
Experience
Head - Operations
Jul 2017 — Present · Chennai, IN
Plant Operations Management: Overseeing manufacturing operations for cooling system fan drives for commercial vehicles and passenger cars, catering to both domestic and international markets. Cross-Functional Team Leadership: Directing assembly line production, maintenance, facilities, material planning, customer support, and manufacturing engineering while ensuring lean operational excellence. Quality & Compliance Assurance: Managing plant quality, advanced launch quality, and quality systems, ensuring adherence to ISO, IATF, GM’s BIQS, warranty engineering, and supplier quality standards. Manufacturing Process Enhancement: Leading production of Visctronics fan drives and electronic actuators, gaining expertise in injection molding, coil winding, PCBA soldering, potting & conveyorized assembly operations. Efficiency Optimization & Benchmarking: Implementing innovative solutions to eliminate process bottlenecks, ensuring zero breakdowns, accidents, and defects, and benchmarking best practices globally. Lean & Continuous Improvement Initiatives: Driving Lean Manufacturing, TPM, FMEA, DOE, 7QC tools, 8D, Red X, Poka-Yoke & Kaizen initiatives to improve productivity, cost efficiency, and quality. Capital Investments & Equipment Management: Handling procurement, selection, installation, commissioning, and evaluation of new capital equipment to enhance manufacturing capabilities. Global Stakeholder Coordination: Acting as the Single Point Contact for technical collaborations, ensuring seamless integration of imported plant machinery, and benchmarking best shop floor practices. Team Development & Mentorship: Leading hiring, orientation, training & employee development programs to build highperforming teams and foster a culture of continuous improvement. Global Best Practices Implementation: Traveling to manufacturing plants worldwide for benchmarking and implementing world-class manufacturing strategies.
Skills
- Pull System
- Ppap
- Kaizen
- Lean Manufacturing
- Msa
- 5s
- Tpm
- Kanban
- Plex
- 3c
- Apqp
- Value Engineering
- Maximo
- Manufacturing
- Jishu Hozen
- Quality System
- Quality Management
- Manufacturing Operations
- Manufacturing Engineering
- Ts 16949
- Fifo
- Productivity Improvements
- Spc
- Iso 14001
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