Rajeev Mali
Project Engineer @ FEV North America, Inc./ Hybrid FCEV/EV Powertrain Control System/After-treatment Control System/Transmission Control System/Vehicle Control Systems/MBD/MiL/SiL/HiL/CAN/Optimal Control Designs
- Role
- Project Engineer -controls and Software at FEV North America, Inc.
- Location
- Auburn Hills, MI, US
- LinkedIn followers
- 500 followers
About Rajeev Mali
Hello, I\'m a Graduate Student in Mechanical Engineering-Engineering Mechanics Department at the Michigan Technological University, pursuing specialization in Automotive Control Systems design and simulation with an interest for Model Based Design Systems Engineering and ADAS features along with this I\'ve strong interpersonal skills, teamwork ethics and leadership skills.I have a year of experience working as Project Student Intern at Automotive Research Association of India (ARAI), where I worked on designing and analysis of vehicle suspension system. During graduation I have hand-on project experience in designing & modeling automotive control systems in which I have implemented different optimal control systems like PI, PID, Linear Quadratic Regulator (LQR), Linear Quadratic Gaussian (LQG) with the State Space design approach for developing vehicle control system models. I have used MBD approach for designing Electronic Throttle Control system with 2 ECU\'s via CAN communication and had monitored CAN data, tested model for Hardware-In-Loop testing. I have designed and modeled powertrain controller using Stateflow for power split hybrid configuration HEV and tested and V&V controller model for HIL testing. I have practical hand-on experience in testing, data post-processing, Verification & Validation of Hybrid Electric Vehicle through OBD.For an extra-curriculum activity, I had participated in an event for designing, analysis and manufacturing Go-Kart vehicle and competed with built vehicle at National event in India during my bachelor’s. I worked on steering system design and chassis analysis for the vehicle development with a team of 4 members. Technical Skills : Control Systems Design, Optimal Control (LQR & LQG), HIL & MIL Testing and Validation, Vehicle Dynamics, Automotive Control Systems, ADAS features, MBDSoftware Skills : MATLAB | Simulink | Stateflow | MotoHawk | MotoTune | Ansys | Hypermesh | CATIA V5 Data Monitoring : OBDwiz, FORScan, Kavser CAN KingComputer Languages : C (IDE: CodeBlocks)| Python (IDE: Spyder) Microsoft Office SoftwaresApart from the professional experience and skills, I enjoy doing cooking, swimming, sketching and music which are my hobbies.I thank you for visiting my profile & wish you a great day ahead!Best & Regards,Rajeev MaliGraduate Student, MEEM Department, MTUEmail: r•••••@mtu.edu
Experience
Project Engineer -controls and Software
Jan 2023 — Present
works on Powertrain Control System Software for Hybrid architectures (Fuel-Cell/ Electric)- unit Testing, MIL, HIL, Rapid Prototype software testing and validation- control strategies implementation (Input/Output interface for APSW, Drive-mode Arbitration, Energy path control and Torque path control)- software debugging and validation- test cases generation and automation - software version control via Tortoise SVN- design and development of Electric Heater After-Treatment control system software- works on Diagnostic Control System Software for vehicle systems- generating test cases in VMAPS, ECU-Test and Ceedling for unit-testing, feature testing and vehicle level Software-In-Loop (SIL) testing- validating ISO 14229(UDS) and SAE J1979-2(OBDonUDS) requirements and maintain them via JIRA and JAMA frameworks - debugging SW for validating diagnostic requirements via Software-In-Loop (SIL) testing- software version control via Github- works in Scaled Agile Framework environment
Education
Savitribai Phule Pune University
Bachelor of Engineering - BE, Mechanical Engineering
Michigan Technological University
Master's degree, Mechanical Engineering
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