Rahul Bansal
Process Engineer @Sofina Foods Canada
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WORK HISTORY
Process Engineer @Sofina Foods Canada
Burlington, ON, CA
Project Context- Stabilize production for a high-volume, high-visibility customer and improve day-to-day execution consistency.Actions Taken- Built and deployed updated SOPs, CIL/CL standards, and startup control routines- Introduced parameter sheets, control checks, and escalation triggers aligned to validated machine settings- Ran daily KPI huddles with Operations, QA, and Maintenance to improve accountability and faster gap closure- Coordinated cross-functional CQV / validation deliverables for packaging material transitions.Results- Improved process consistency and issue response through stronger standard work and daily management- Reduced setup-driven variation in a priority production stream- Supported on-time readiness for packaging transitions across 7 high-volume SKUs (~2.5M kg/year).
EDUCATION
Panjab University
Master of Engineering - MEng, Manufacturing Technology
St. Fateh Singh Convent School
Higher Secondary Certificate
Chitkara University
Bachelor of Engineering - BE, Mechanical Engineering
St Joseph's Convent Secondary School
Secondary School Certificate
ABOUT RAHUL BANSAL
I’m a Process Improvement Engineer with 8+ years driving manufacturing performance in high-volume food and device environments. My focus is on process control, reliability improvement, changeover optimization, validation, and throughput—with a strong track record of turning shop-floor problems into sustainable operating standards.I’ve led cross-functional initiatives across QA, Operations, Maintenance, and R&D to implement standard work, SOP/CIL controls, visual management, and qualification/validation trials. Results include ~$120K+ annual savings from giveaway reduction,+7,200 kg/week throughput from blending upgrades, and a +7 percentage-point BTS reliability improvement (49%→56%).Before this, at Blackline Safety, I improved production yield by ~4% using time-and-motion studies and bottleneck reduction, and partnered with Quality, Test, and Troubleshooting teams to convert process data into actionable improvements.I hold a Master’s in Manufacturing Technology from Panjab University and have published research in electrochemical machining and biomaterial implants. My toolkit includes Lean Six Sigma (5S, SMED, Kaizen), RCA (8D/PDCA), SPC, CAPA, PFMEA, and practical shop-floor standardization.I’m especially effective in fast-paced environments where teams need clear KPI tracking, accountability routines, and practical execution. If you’re hiring for process improvement, manufacturing process engineering, or operational excellence, feel free to connect.
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