Reza Safaei

About Reza Safaei

As a dedicated U.S. citizen holding a Ph.D. in Mechanical Engineering, I bring over 20 years of invaluable expertise in various fields of engineering. My career has been defined by a passion for solving complex problems and driving innovation in the following areas: Thermal Engineering: Profound knowledge in heat transfer, thermal systems, and heat exchanger design, complemented by practical experience in thermal energy storage, waste heat recovery, HVAC, and electronics cooling applications. Fluid Dynamics: Extensive experience in fluid flow analysis, with expertise in CFD (Computational Fluid Dynamics) and multiphase transport phenomena. I\'ve contributed to projects ranging from combustion to air pollution control. Renewable Energy: A firm commitment to sustainability is evident through my work in solar energy and biofuels research. I\'ve been at the forefront of projects that harness clean energy sources for a better future. Global Collaboration: With over a decade of experience working across various time zones, I\'ve honed my skills in remote work and worldwide collaboration. My ability to thrive in diverse, cross-cultural environments enhances my adaptability and teamwork. Engineering Proficiency: I possess 20 years of expertise in CAD, FEA (Finite Element Analysis), and CFD software, including ANSYS Fluent, ANSYS CFX, Comsol Multiphysics, ANSYS Sherlock, SolidWorks, CATIA, and Autodesk Fusion. My skills extend to project management, where I\'ve managed low and high-pressure oil pipelines, HVAC systems, and more. Problem Solver: I thrive on finding creative solutions to challenges and excel at juggling multiple tasks with meticulous attention to detail. My commitment to producing consistently high-quality work is unwavering. Continuous Learning: In addition to my extensive practical experience, I hold certificates in Six Sigma, MATLAB, CATIA, SOLIDWORKS, ANSYS Sherlock, and Geometric Dimensioning and Tolerancing (GD & T).I am also proficient in programming with MATLAB and FORTRAN, and I\'m well-versed in a wide range of engineering software. My dedication to confidentiality and protocol adherence makes me an aspiring security clearance holder.If you seek a dynamic and versatile engineering professional who excels in innovation, teamwork, and problem-solving, I invite you to connect with me. Let\'s explore opportunities to collaborate and make a positive impact on the world of engineering.Feel free to reach out: E-mail: c••••••••@yahoo.com

Experience

1. Lead Mechanical Design Engineer

   Honeywell Technologies

   Sep 2025 — Present · Clearwater, FL, US

   Driving a high-priority initiative to reduce 40–80% scrap in a MEMS-based avionics gyroscope electronics assembly, evaluating the end-to-end manufacturing flow—from ASIC screening through CCA integration, coating, and thermal testing—and coordinating cross-functional efforts across engineering, Integrated Supply Chain (ISC), manufacturing operations, and external suppliers to identify process drivers, apply statistical and shop-floor investigations, implement corrective actions, and improve manufacturing yield, process capability, and supplier readiness for sustained avionics electronics production. Driving the design of complex mechanical assemblies for avionics & electronic systems, ensuring performance, safety, and reliability. Leading advanced mechanical analysis (thermal, structural, vibration, shock, and durability) using NX and FloEFD, ANSYS (Sherlock and Mechanical), & CALCE SARA to deliver cutting-edge aerospace solutions. Partnering with cross-functional teams to optimize designs and accelerate delivery of next-gen aerospace technologies. Mentoring and guiding early-career engineers, fostering technical excellence and innovation. Trusted contributor to Honeywell’s engineering strategy and risk analysis, shaping high-impact product development.

Education

• University of Malaya

  Doctor of Philosophy (Ph.D.), Mechanical Engineering-Heat Transfer

  2012

• Azad University- Mashhad Branch

  Bachelor’s Degree, Mechanical Engineering-Thermofluid

  2002 — 2006

• Azad University, Mashhad Branch

  Master’s Degree, Mechanical Engineering- Thermal Sciences

  2008 — 2010

Skills

• Cfd
• Simulations
• Matlab
• Finite Element Analysis
• Ansys
• Heat Transfer
• Numerical Analysis
• Solidworks
• Fortran
• Microsoft Office
• Fluid Dynamics
• Mechanical Engineering
• Modeling
• Fluid Mechanics
• Engineering
• Stress Analysis
• Thermodynamics
• Research
• Mathematical Modeling
• Materials Science
• Abaqus
• Autocad
• Experimentation
• Renewable Energy
• Comsol
• Labview
• Nanotechnology
• Mathematica
• Simulink
• Teaching
• R&D
• Fluent Software
• Latex
• Programming
• Science
• Physics
• Project Management
• Statistics
• Piping
• Characterization