Justin Pugh
Design Engineer at Bastian Solutions
- Role
- Design Engineer at Bastian Solutions
- Location
- Indianapolis, IN, US
- LinkedIn followers
- 500 followers
About Justin Pugh
I love to create and innovate while also catering my designs for manufacturability. I…
Experience
Design Engineer
Jun 2024 — Present · Greenfield, IN, US
Designed a pallet stacker and inducting drag chain conveyor for General Motors, introducing flexible grippers to reduce control complexity and a robust mechanical linkage to enable smooth, reliable actuation of an airbag powered pop-up• Reverse-engineered a binary checkweigher conveyor from AutoStore to implement continuous weight sensing with a load cell, allowing for precise lightweight SKU verification while maintaining system integrity and warranty compliance• Managed a mid-production change order from Caterpillar, working with manufacturing team leads and production control to minimize waste, ensure traceability, and maintain process continuity• Spearheaded the rollout of new PLM software (Bluestar + D365) by troubleshooting issues, migrating over old projects, documenting workflows, and training fellow engineers• Leading process improvements via Kaizens:• Overhauled internal purchase order processing and release to manufacturing, saving 100 hours/year• Developed a standard weld tab sketch block library for various sheet gauges, saving 80 hours/year• Refined drawing scale defaults, increasing detailing efficiency and saving 30 hours/year
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