Bilal Ahmad Hajam

About Bilal Ahmad Hajam

Hi, I’m Bilal, a Process Engineer by profession and an enthusiastic industry process…

Experience

1. Cement Industry Process Optimization Expert

   Cement Institute

   Aug 2017 — Present · IN

   Cement industry process optimization expert working on predictive control system and data analytics [SEEQ] integration in process information management system PlantWiki for Lean Automation, UAE.SERVICES AS TRAINERTraining, coaching and mentoring of operational and managerial staff to improve on plant operation with optimization.Training of fresh requirements to understand cement manufacturing process, CCR Operation, field supervision, safety concerns and adopt standard operation procedure right from the beginning.Training of process engineers and production staff to use correctly portable process instruments, like anemometer, thermocouple, RTD, radiation pyrometer, gas analyzer to take process measurements to establish heat balance, mass balance, and conduct detailed process audit of raw mills, kiln section, and cement mills.Hosting 9 Online training courses for cement industry professionals and 2 tailored corporate training courses for big cement industries; https://training.cementindusneed.com/SERVICES AS PROCESS CONSULTANTEstablishment of base line performance (KPIs) and performance gap analysis.Analysis plant reports. Suggestions and recommendations.CCR operation monitoring (on-site, off-line and online), analysis of deviations from standard operating procedures.Study of potential improvement opportunities in Production, Energy saving, Product quality,general Safety.Identification of potential expansion/modification projects to augment bottom-line.Measurement System Analysis(MSA) and Energy Audit*(Yearly)Inspection of major equipments in scheduled maintenance, suggestions and recommendations to improve processes.Contribution to facilitate inputs for establishment of Strategical, tactical and operational planning.

Education

• International Academy of certification and training(IACT

  Certification in Six –Sigma Master Black Belt., Process Quality Management

  2018 — 2018

• National Institute of Technology Srinagar

  Bachelor of Technology (B.Tech.), Chamical

  2001 — 2005

• International Academy of certification and training(IACT)

  Certification in Lean Manufacturing.

  2013 — 2013

• Bureau of Energy Efficiency, INDIA

  Certification, Energy Management and Systems Technology/Technician

  2013 — 2014

• Bureau of Energy Efficiency, Ministry of Power, India,

  Qualified exams for Energy Auditor (Reg. No. EA-15185), Energy Management/Optimization.

  2012 — 2013

Skills

• Commissioning
• Supply Chain Management
• Iso
• Maintenance Management
• Project Planning
• Process Optimization
• Factory
• Manufacturing
• Continuous Improvement
• Materials
• Energy
• Engineering
• Process Engineering
• Cement
• Project Engineering
• Quality Management
• Plant Maintenance
• Root Cause Analysis
• Lean Manufacturing
• Operations Management
• Quality System
• Process Control
• Six Sigma
• Process Improvement