Prasoona Srivatsa K

Mechanical Design Engineer @LyondellBasell

US

Developed CNC, sheet metal, and molded components in SolidWorks/NX with GD & T, reducing rework 20% and improving production accuracy across high-volume manufacturing lines. Conducted FEA, tolerance analysis, and motion simulations, saving $150K annually and cutting prototype iterations 30%, accelerating new product introduction schedules significantly. Built digital twin of assembly line, improving throughput 15% and enabling predictive maintenance, reducing unplanned downtime and extending equipment lifecycle. Optimized tolerance stack-up studies to prevent dimensional failures, improving product reliability while ensuring compliance with ASME manufacturing standards. Partnered with cross-functional teams on Lean Six Sigma projects, eliminating 12% production waste and improving throughput efficiency. Improved documentation accuracy 25% by streamlining PLM workflows, enhancing traceability and reducing delays from incomplete or incorrect BOM specifications. Decreased tooling adjustments 18% by collaborating with suppliers on design feasibility, strengthening vendor reliability and ensuring ISO 9001 compliance.