Prafull Waghulde

Experience

1. Quality Engineer

   Dana Incorporated

   Jul 2022 — Present · Pune, IN

   Analysing rejection data and monitor actions on top 5 rejection cost. • Implemented the 8D Methodology to effectively resolve major quality issues and significantly reduce defects.• To review, and updated various in-process documents including First piece inspection report, Control Plan, Work Instruction, and Final Inspection to streamline quality processes.• Maintained and ensured compliance with ISO 9001 standards, reflecting commitment to quality assurance.• Delivering monthly safety awareness trainings to department employees, contributing to decrease in safety incidents.• Addressed customer complaints, conducted defect analysis, and implemented corrective actions to enhance customer satisfaction. • To optimize production efficiency and minimize defects SPC tool used.• Reduced defects at Final PDI inspection by implementing lean tools.• Implemented Poka-yoke methods to minimize errors in production processes, ensuring increase in process efficiency. • Identified and implemented Kaizen opportunities, leading to improvement in overall production efficiency.• Analyzed data and developed actions for continuous improvement, leading to a 15% reduction in defects over 6 months.• Conducted regular LPA audits to uphold stringent quality standards and compliance with regulatory requirements.• Conduct root cause analysis of SIP & PDI defects with Cross-Functional Teams (CFT) to drive continuous improvement.

Education

• Welingkar Institute of Management

  Post Graduation Diploma in Management, Supply Chain Management

• Late G. N. Sapkal College Of Engineering

  Bachelor of Engineering - BE, Mechanical Engineering

  2017 — 2020

• Sandip Polytechnic

  Diploma, Mechanical Engineering

  2014 — 2017