Pawan Chaudhary

About Pawan Chaudhary

Core Expertise:• Robotics programming (online/offline): KUKA, FANUC, ABB, YASKAWA, Kawasaki, OTC• Digital manufacturing, simulation-based validation, and virtual commissioning• Advanced knowledge in Joining technologies, robotic cell integration, and tooling validation• Cross-functional project leadership Quality with design, controls, suppliers and customers Robot Programming & Simulation:• Expertise in structured robot path programming (online & offline)• Robot simulation and validation: reachability, payload, swept volume, safety zones,Cycle time etc.• Software used: WorkVisual, RobotStudio, FANUC Roboguide, KUKA Sim, Process Simulate, Visual Studio etc.• Validation of EOATs, grippers, dress packs, weld guns, clamps, and fixturesDigital Manufacturing Integration:• Implementation of virtual commissioning and digital twin concepts• Layout validation and process simulation using Process Simulate• Integration with PLC logic and automation flow• Tool feasibility checks: robot clearance, reach, payload, orientation, swept volumeJoining Process Expertise:Hands-on experience in:• Spot Welding (X&C Guns)• MIG Welding• Laser Brazing• SPR (Self-Pierce Riveting)• Stud Welding, Adhesive Bonding, Hemming•Tool validation: gun access, gripper access, squeeze force, pressure, quality checks•Responsible for joining schedules, process audits, and launch supportOther Robotic Applications Delivered:• Vision-guided material handling• Surface finishing, laser sensing, searching, and palletizingRobot-PLC/IO & Fieldbus Integration:• Robot-PLC communication via Profinet, Ethernet/IP, DeviceNet• IO interfacing, safety logic, handshake protocols with automation controls• Creating control sequences, HMI interlocks, and documentation packagesRFQ & Technical Proposal Handling:• Preparation and review of RFQs for robotic systems, joining cells, and automation projects• Creating technical BOQ, cycle time estimation, robot count, and layout feasibility• Technical evaluation of supplier RFQ responses for accuracy, timing, and cost• Collaborating with purchasing & commercial teams during sourcing phaseManagerial & Project Leadership:• Work with cross-functional teams (design, controls, quality, purchase etc.)• Supplier handling, task allocation, timeline tracking, resource planning• Manage on-site commissioning, FAT/SAT, and project execution across locations• Ensuring resource availability, commissioning planning, and task alignment

Experience

1. Senior Manager

   thyssenkrupp Automotive

   Oct 2025 — Present

Education

• Dr. A.P.J. Abdul Kalam Technical University

  Bachelor of Technology (B.Tech.)