Paul K John

About Paul K John

With a robust foundation in mechanical engineering from HKBK College of Engineering, my…

Experience

1. Quality Specialist

   ABB

   Sep 2022 — Present · Bengaluru, IN

   Developed quality plan to meet new project andproduction line requirements.• Managed and allocated a resource team of 12 members based on skill sets, ensuring optimal utilization and efficiency.• Led, motivated, and mentored the team to maintain high performance andproductivity, leading to a 15% increase in overall productivity metrics.• Conducted frequent on-the-job training on tools, machines, andprocesses to sustain and enhance product quality and reduced rework.•Monitored & addressed assembly line issues toensure smooth operations, resulting in 25% reduction in downtime.• Conducted Root Cause Analysis (RCA) for recurring problems andinitiated corrective and containment actions.• Processed and recorded usage decision in SAP for in-process productsbased on final inspection clearance, ensuring compliance with qualitystandards.• Collaborated with CFT to address quality concerns and enhanceprocess efficiency, resulting in a 15% improvement in overall processefficiency.• Led Six Sigma projects through DMAIC methodology to drive continuousimprovement and reported cost savings in OPEX tools, resulting in 29K$annual cost savings.• Maintained records of quality inspections, quality plans, non-conformances (NC), trial reports, and performance metrics, ensuringcompliance with regulatory standards.• Prepared and circulated Daily Quality & Finding reports on a regular basis,enhancing transparency and proactive issue resolution.• Communicated quality issues to Cross-Functional Teams (CFT) in GEMBA,ensuring timely resolution and process improvements.•New Machine Validation to ensure operationalquality requirements like Jidoka, poke yoke, and process capability studieswere met, ensuring seamless project execution With reduce maninspection• Contributed to customer complaint resolution by proposing immediatecorrective actions and prevention measures.•Develop & implement SOP for new and existing line

Education

• HKBK Group of Institutions

  Bachelor of Engineering (BE)

  2011 — 2015

• St. Claret College, MES Road, 5th Cross, 1st Main, Sharadambangar, Bangalore-13

  Science

  2009 — 2011