Nirmal Jayswal

Quality Engineer @voestalpine Railway Systems Nortrak

Decatur, IL, US

Developed and managed process control data within QMS systems to improve quality and reduce Cost of Poor Quality (CoPQ) rates.•Providing significant input in PPAP, develop process job cards and Performed First Article Inspection Report (FAIR) and 3D scanned parts and patterns to ensure they met customer requirements and delivered the highest quality.•Maintained the calibration recall system to ensure all equipment was properly calibrated and in optimal condition to deliver precise results.•Prepared monthly and quarterly scrap reports to visualize trends and implemented necessary initiatives to reduce scrap.•Managed Corrective Action Report (CAR) for internal defects and customer complaints, identified root causes, and trained the team to reduce defects in the manufacturing process.•Developed 3D models of gauges in NX based on blueprints to reduce inspection workload, enhance inspection efficiency, and minimize escapements from the QA team.•Conducted internal process audits to verify QMS effectiveness and ensure compliance with safety policies and regulations.•Established and optimized continuous improvement systems, including defect (PPM) reporting, corrective action tracking, and manufacturing yield analysis.•Assisted in product development utilizing APQP tools such as Process Flow Diagrams, FMEAs, and Control Plans.•Ensured on-time delivery by addressing quality concerns and assisting with customer complaints.•Conducted cost trend analysis to identify areas for improvement in product realization.•Provided training to employees on quality processes to prevent the production of non-conforming products.•Assisted in monitoring Environmental Management System (EMS) performance through audits and reviews.•Performed appropriate inspections to ensure that product realization processes meet all applicable specifications and standards.•Collaborated with cross-functional teams to optimize development processes.

Gujarat Technological University (GTU)

Bachelor's degree

University of Central Missouri

MS Technology