Neeraj Prakash

About Neeraj Prakash

Extensive product and process knowledge, along with extensive experience in new product development & validation testing, Process and Customer Quality assurance.• New Product development planning, Specification testing, Parts and CBU Quality Validation testing. Daily Production problems Handling: Prepare CFT, Design FTA, Responsibility allocation, Root cause analysis [RCA], Impart CAPA action.• Supplier Quality Assurance: Ensure the supplier parts Quality assurance in Mass Production. Verify maker process control Conduct SPC utilizing 7QC tools. Supplier Audit for CTQ and CTP.• Identify Complex problems from Product, Process and Customer. Prepare Root Cause Analysis Plan in consensus with CFT. Investigation with Other Honda factories for Process and Design Comparison. Investigate all aspect, Part, Process, design and take necessary action. • Supplier Quality Improvement: Identify weak supplier and derive overall constitution development methodology. Prepare CFT with Engineering Quality, Market Quality, Part Quality and supplier.• Data Handling: Production Problems, Customer Problems Data Handling, Trend Analysis, Statistical analysis, Power Point Presentation and report sharing with Management.• Quality Improvement Propagation: Promote Kaizen, Poka-Yoke, Identify NHC, Best Quality themes for Continuous improvement. • Market complaints handling: Daily Monitoring, fix Corrective and Preventive action using 8D Methodology. Categorize the defects and initiate action plan.

Experience

1. Product Quality Manager

   Giesecke+Devrient

   Feb 2022 — Present · Gurugram, IN

   Plastic & Sheet Metal Development : Development of plastic and sheet metal parts, defect analysis, and deviation management. CMM measurements, First Article Inspection (FAIR) review, and manufacturability approval. Design and implementation of assembly and inspection fixtures.2. Engineering Change & Production Trials :ECN management, trial builds, and implementation in production. Electrical & Electronics Quality Assurance : Development and QA of transport motors, solenoids, sensors, PCBA, power supplies, and cable harnesses. Software integration, process troubleshooting, and debugging.4. Supplier Quality Assurance : System & process audits for 26 suppliers, AQL fixation, and PPM-based supplier evaluation. IQC data review, defect categorization, and MRB analysis. Establishment of Quality Assurance Agreements (QAA) and annual quality targets.5. New Product & Manufacturing QA : Trial lot analysis, manufacturing readiness, and production ramp-up. Preventive action planning, Kaizen activities, and process audits. Quality Gates monitoring, standardized inspection processes, and Zero Defect Stations (ZDS). Calibration management and final product validation.6. Customer Quality & Field Issues : Complaint tracking, root cause analysis, and corrective actions using Six Sigma tools. Interaction with customers for issue resolution and continuous improvement.DOA management, warranty data analysis, and 8D report submission. Correlation of field and manufacturing quality data for process enhancements.

Education

• Indian Institute of Technology, Delhi

  Certificate, Advanced Program in Electric Vehicle Technology

• BITS Pilani Work Integrated Learning Programmes

  M. Tech, Quality Management

• National Institute of Technology Rourkela

  Bachelor of Technology, Mechanical Engineering