Mukesh Das
Industrial Engineer @Webasto Americas
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WORK HISTORY
Industrial Engineer @Webasto Americas
Auburn Hills, MI, US
Create Yamazumi charts and detailed process plans for both existing and new development projects to visualize workload distribution, eliminate bottlenecks, and support efficient line design from concept to launch-Develop clear, detailed work instructions for assembly line processes to ensure consistent and high-quality execution-Conduct comprehensive ergonomic risk assessments to enhance workplace safety and reduce musculoskeletal disorders, repetitive strain injuries, and other operator-related hazards such as fatigue, contact stress, and poor posture-Provide ergonomic expertise across new and existing projects, ensuring optimal operator-machine interaction and compliance with ergonomic best practices-Spearhead PFMEA and control plan development following AIAG/VDA methodology to reduce defect rates and improve process stability-Own and manage the regional equipment tracking database for North America, enhancing asset visibility, utilization, and capital planning-Develop RFQ packages with precise technical specifications and process requirements for procurement of new and replacement equipment-Drive continuous improvement initiatives focused on reducing cycle times, boosting efficiency, and elevating overall process capability-Led root cause analysis to identify and resolve the cause of a customer complaint, accelerating corrective actions and improving process reliability-Analyze MES data to identify line disruptions and downtime causes; perform Machine FMEA to categorize and prioritize equipment failure modes-Conduct labor cost analysis to identify projects with direct labor exceeding SAP routing time, guiding prioritization for time ratio improvement initiatives-Lead and execute time ratio improvement projects to optimize labor efficiency and align actual labor with SAP standards-Create work instructions and training materials for plant Manufacturing Engineers (MEs) to implement and sustain time ratio improvement activities.
EDUCATION
Manav Rachna University
Industrial Engineering and Management , Engineering/Industrial Management
St. Xavier's College, Maitighar
A Level, High School/Secondary Diplomas and Certificates
Southern Illinois University Edwardsville
Masters of Science, Industrial Engineering
Morning Glory High School
10, School
ABOUT MUKESH DAS
I’m a process oriented manufacturing engineer focused on optimizing production lines and…
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