Mitul Rana

Assistant Manager @ArcelorMittal Nippon Steel India

Surat, IN

Furnace Operations & Process OptimizationOversee two 320-ton reheating furnaces, ensuring efficient operations and high-quality slab heating.Monitor and control temperature, pressure, and fuel consumption to optimize productivity and minimize energy waste.Ensure continuous slab flow, addressing disruptions swiftly to reduce downtime.Implement fuel optimization strategies, improving efficiency and reducing operational costs.Safety & Compliance ManagementEnforce strict safety protocols and ensure compliance with industry standards.Conduct regular safety audits, inspections, and employee training to enhance workplace safety.Supervise teams in following safety procedures and proper PPE usage.Maintenance & Refractory ManagementPlan and execute preventive maintenance to minimize unplanned downtime.Identify and resolve equipment issues, ensuring smooth furnace operations.Oversee repair and maintenance of burners, refractories, and walking beams.Assit a ₹20 crore furnace shutdown & maintenance project, managing tons of refractory work.Quality Control & Continuous ImprovementMaintain optimal slab heating by controlling heating curves and temperature variations.Collaborate with quality control teams to improve product consistency.Drive process improvements to enhance heating efficiency and reduce defects.Resource & Cost OptimizationAchieved ₹66 lakh/day savings through fuel switching and process enhancements.Optimize fuel, energy, and manpower allocation to improve efficiency.Ensure proper inventory management to prevent shortages and downtime.Emergency Response & Risk ManagementLead quick-response actions during equipment malfunctions, fires, and safety incidents.Develop and implement contingency plans to minimize production disruptions.