Muhammad Ali Imam

About Muhammad Ali Imam

A passionate Materials Engineer with 9+ years of engineering research experience in solving complex technical challenges related to metallic, ceramic, and polymeric materials processing and characterization using proper Design of Experiments (DoE\'s) and Statistics Process Control (SPC).• Possesses a comprehensive understanding of thin-film processing, composites, metallurgy, alloy development, and the ability to improve yield, extend asset life, reduce costs, improve product attributes, and enable new products.• Adept at collaborating with cross-functional teams to ensure optimal turnaround and experimental efficiency.Areas of Expertise (Characterization)• X-Ray Diffraction Analysis• Scanning Electron Microscopy (EBSD, EDS)• Transmission Electron Microscopy (TEM)• Differential Scanning Calorimetry (DSC)• Thermogravimetric Analysis (TGA)• Tensile, Flexure & Fracture Toughness Testing• Raman, FTIR, and UV-vis • High-temperature electrical conductivity • Band-gap Engineering• Microscopy, Metallography Areas of Expertise (Processing)• Thin Film Processing (Sputtering, Anodizing)• Microfabrication• Etching• Oxidation• Electrode Preparation• Arc Melting & Sintering• Steelmaking • Heat treatment• Diffusion Annealing• Polymer Nanocomposites• Injection Molding ProcessAreas of Expertise (Software and Tools )• Data analysis: Python, Matlab, Originlab, Microsoft Excel • Manuscript writing: LaTeX, Microsoft Word• 3D CAD Software: Solid works• Thermodynamic Software: Thermo-Calc, HSC, and FactSageAreas of Expertise (Process Management )• Six Sigma certification (DMAIC)• Root Cause Analysis• Process Improvement• Design of Experiment (DOE)• Statistical Process Control (SPC)Areas of Expertise (Transferable Skills )• Cross-functional Team Leadership• Intellectual Property Development• Conflict Resolution • Teamwork & Collaboration • Accountability • Ownership • Time Management • Negotiation Skills• Information Management • Commercial Acumen• Creative Problem Solving• Project Management • Open Communication

Experience

1. Senior R & d Engineer

   Energy Recovery, Inc

   Mar 2024 — Present · San Francisco, CA, US

   Designed high-pressure exchanger (PX) using Ansys Mechanical FEA for stress & deflection analysis, ensuring reliability under 1,200 psi & 120°F conditions- Performed force balance & gap analysis on critical cartridge components, optimizing performance and structural integrity- Developed 3D CAD models in SolidWorks for simulation and prototyping, streamlining the FEA validation process- Developed detail precision design sense by creating components test rigs, applying GD & T, conducting tolerance stack-ups, and selecting/sizing O-rings for leak-proof sealing- Performed high-pressure performance testing, including cavitation & endurance tests, to validate PX efficiency and lifespan- Solved manufacturing challenges to enhance product quality, durability, and production efficiency.

Education

• Bangladesh University of Engineering and Technology

  Bachelor of Science (BSc), Materials and Metallurgical Engineering

  2006 — 2011

• Jalalabad Cantonment Public School & College

  Higher Secondary Certificate( XII), Science

  2003 — 2005

• The University of Alabama

  Doctor of Philosophy (PhD), Materials Science

  2014 — 2018

• Jalalabad Cantonment Public School & College

  Secondary School Certificate (X), Science

  1992 — 2002

Skills

• C/C++
• Powder X-Ray Diffraction
• Matlab
• Optical Microscopy
• Characterization
• Scanning Electron Microscopy
• X-Ray Diffraction Analysis
• Extrusion
• Metallography
• Engineering
• Nanoparticles
• Polymer Characterization
• Anodizing
• Nanocomposites
• Microsoft Office
• Materials
• Microsoft Excel
• Solidworks
• Polymers
• Research
• Mechanical Testing
• Nx 7.5
• Differential Scanning Calorimetry
• Cfd
• Thin Films
• Ftir
• Composites
• Tem
• Afm
• Autocad
• Materials Science
• Corrosion Protection
• Mathematical Modeling
• Simulations
• Nanomaterials
• Metallurgy
• Electroplating
• Nanotechnology
• Fortran
• Fire Dynamics Simulator