Michael Mulvey

About Michael Mulvey

I am a highly motivated, disciplined and reliable individual with a willingness to expand…

Experience

1. Manufacturing and Process Development Engineer

   Modular Medical, Inc.

   Dec 2021 — Present · San Diego, CA, US

   Ultra-Sonic Welding (USW)o Designed USW parts (Various energy director heights, depths, locations, and weld joint types)o Used Branson GSX-E1 Welder (Servo Driven)o Used Hermann HIQ Vario Welder (Pneumatic Driven)o Changed parameters to get better welds (Weld force, trigger force, hold time, amplitude, ect)o Travel to run FAT on welders, fixtures, and hornsCincinnati Blackbelt Leak Test Systemo Optimized leak test for production of commercial assemblies from 52 seconds to 23 secondso Organized collected data to create justifications for changes in programso Create custom programs for R&D purposesKeyence 3 Axis Laser Markero Optimized Pump laser marking time for production of commercial assemblies from 20 seconds to 10 seconds while maintaining laser mark quality o Optimized Cartridge marking time for production of commercial assemblies from 54 seconds to 25 seconds while maintaining laser mark qualityo Created laser marking programs with GS1 barcode, sequential numbering, and textPerformed Statistical Analysis of Assembly Operations and Components using Minitabo Used ANOVA and T-Test to discern statistically significant differences in partso Time series plot to demonstrate change over time Wrote Manufacturing Processes, Preventive Maintenance, Work Instructions, and Engineering StudiesBudgeted and Transferred New Assembly Lineo Successfully duplicated pilot line in San Diego to Mexico worth $2.3 million.o Wrote and executed IQ documentationo Assited with pFMEA DocumentationLM Series Keyence Optical Measuring Machineo Created automated programs to inspect partso Inspect incoming parts to an AQL size o Write and send out reports to the company on if parts meet specifications Experience with Mark-10 and Instron pull testers for TMVDesigned fixtures for manufacturing and test equipment using SolidWorksOversee machine shop organization, cleanliness, and tracking all equipmentOversee clinical study builds