Mayur Wakhare

About Mayur Wakhare

With 10+ years of cross-industry experience in medical devices, automotive, and advanced manufacturing, I specialize in bridging the gap between operations and technology to drive smart, connected, and efficient factories.At Smith+Nephew, I lead global initiatives focused on Manufacturing 4.0—integrating IIoT, real-time data acquisition, factory simulation, and OT/IT architecture to improve visibility, performance, and traceability across production systems.My background spans new product development, equipment validation (IQ/OQ/PQ), ERP integration, and process automation. I have a strong track record of deploying scalable solutions using protocols like OPC/UA and MQTT, and tools such as Tulip, PTC KepServer, and E2 ERP.I thrive in cross-functional environments—collaborating with Engineering, IT, Quality, and Operations to deliver measurable improvements in uptime, quality, and cost. Passionate about continuous improvement and Industry 4.0, I bring a data-driven and hands-on approach to every challenge. Let’s connect if you’re passionate about smart manufacturing, digital transformation, or solving tough operational problems with innovative technology.

Experience

1. Senior Operational Technology Engineer

   Smith Nephew

   Aug 2025 — Present · Memphis, TN, US

   Leading global Manufacturing 4.0 initiatives including IIoT integration, data visualization, and OT/IT convergence for smart factory transformation.• Driving digital manufacturing strategy across multi-site operations to enhance productivity, traceability, and data-driven decision-making.• Spearheading cross-functional projects with OT, IT, Ops Excellence, and Data Analytics teams to meet safety, quality, and cost goals.• Implementing industrial communication protocols (OPC/UA, MQTT, REST) and digital tools such as Tulip and PTC KepServer.• Supporting system architecture design for scalable, secure OT networks aligned with global governance and cybersecurity standards.• Validating production equipment in regulated environments through IQ/OQ/PQ and aligning with FDA 21 CFR Part 11 and ISO 13485 standards.• Providing Design for Automation inputs during NPD to streamline factory readiness and reduce time-to-manufacture.• Collaborating with global site OT teams to localize and scale Manufacturing 4.0 capabilities and ensure platform adoption.• Presenting project updates and ROI-driven initiatives to OT leadership and site executives.• Delivering cost savings, enhanced process visibility, and improved factory performance through strategic digital enablement.

Education

• Ohio University

  Master’s Degree, Industrial and Systems Engineering

  2013 — 2016

• Savitribai Phule Pune University

  Bachelor of Engineering (B.E.), Mechanical Engineering

  2009 — 2013

Skills

• Matlab
• Arena Simulation Software
• Teamwork
• Engineering
• Cam
• Capp
• Lean Manufacturing
• Ptc Creo
• Nx Unigraphics
• Management
• Microsoft Word
• Industrial Engineering
• Product Development
• Java
• Cad
• Minitab
• Solid Edge
• Autocad
• Automation
• Pro Engineer
• Rule-Based Systems
• Artificial Intelligence
• Dvp&R
• Clarizen
• Computer-Aided Design (Cad)
• Catia
• Data Analysis
• Product Launch
• Research
• Dfmea
• Design of Experiments
• Manufacturing
• Powerpoint
• Microsoft Excel
• Robotics
• Project Management
• Solidworks
• Windows
• Testing
• Ansys