Mayur Patil
Experienced Senior Plant Quality Engineer including Process, customer , supplier Quality/Problem Solving/Certified Lean Six Sigma Green Belt/IATF 16949:2016
- Role
- Senior Plant Quality Engineer at Faurecia
- Location
- Pune District, MH, IN
- LinkedIn followers
- 500 followers
About Mayur Patil
Experienced Senior Quality engineer with a demonstrated history of working in the…
Experience
Senior Plant Quality Engineer
Nov 2022 — Present · Pune, IN
Responsible for Automotive Seating division Process Quality & Final Product Quality.• Responsible for Validation of MIG welding, Laser welding, Spot Welding.• Hands on expertise in Manufacturing processes like Welding, Precision Machining, Stamping, Torque control, Riveting, Fastening, Seating Assembly, Plating & surface treatment, Coating & Painting, CMM, Weld Penetration.• Conducting Customer returns/rejection analysis and inhouse scrap rejection analysis.• Conducting daily Poka-yoke audit, Review of Kata QRCI (Faurecia’s Problem-Solving Tool), Review of 4D Weld watcher system (Laser welding Process control System).• Monthly Customer reporting- Final inspection, defect trend & analysis, SPC, Safe launch review & maintain, updates and monitor Skoda VW & FCA Standard Systems.• Identify and carry out continuous improvement projects in terms of Kaizens.• Testing validation as per requirement- Layout & CMM inspection, Cut & Etch test (Weld Penetration), Load test, Pushout Test, EOL & Noise Test.• Creating & Monitoring quality controlling documents such as KPC / KCC Sheet, Control Plan, Inspection guidelines, Standard Work Instructions, Lesson learned, Quality Alerts Etc.• Conducting 8QB audit, 5s Audit, Dock Audit, Product & Process Audit, Layer process Audit as per standard requirement.• Ensure FES (Faurecia Excellence System) implémentation in all Quality stations.• Proficient in process improvement and facilitating Quality excellence through Quality Improvement & Manufacturing Excellence Tools entailing FMEA, MSA, SPC, 5S, TPM, 8D, 7QC Tools, PPAP, Control Plan, Poka-yoké, Kaizen, Cp, Cpk, Gage R&R, Etc.• Expertise in executing corrective measures to reduce occurrence of issues and controlling rejection rate through 8D.• Customer complaint Handling/RCA/CAPA/Total Customer satisfaction/Facing customer audits/Field failure.• System Quality – IATF system Implementation/Nonconformance reporting/Cross functional audits.
Education
SGBAU
Bachelor of Engineering - BE
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