Mayur Tiwari

About Mayur Tiwari

I’m a results-driven Industrial & Manufacturing Engineering Manager with 14+ years of…

Experience

1. Industrial Engineering Manager

   Schaeffler

   Oct 2019 — Present · Pune, IN

   As a senior member of the Industrial Engineering team, I lead high-impact initiatives that transform manufacturing performance, integrate advanced technologies, and deliver measurable value in both automotive and E-Mobility sectors.I’m proud to have built and scaled India’s first E-Mobility production line at Schaeffler, combining Lean, automation, and smart factory systems to deliver world-class outcomes in quality, speed, and cost. My role bridges strategy and execution — from brownfield setups and digital transformation to team development and stakeholder alignment. Key Highlights:• Built & Operationalized Schaeffler India’s First E-Mobility Line — Delivered 100% First Time Through Rate (FTTR), on-time launch.• Led 261 T EURO Industrialization Project — Managed full lifecycle from planning to SOP, integrating automation, MES, and lean workflows.• Executed High-Impact SMED Initiative — Relocated Detent Pin Assembly from Germany, saving €20T+ annually.• Improved Traceability & Process Control — Introduced digital marking and quality checkpoints across high-volume lines.• Delivered Multiple Cost Optimization Projects — Drove OEE improvements, scrap reduction, and line balancing for sustained operational efficiency.• Led Cross-Functional Teams — Built and mentored multidisciplinary teams across engineering, production, and quality, creating a culture of accountability and continuous improvement.• Collaborated Globally — Worked with global stakeholders, OEM partners, and vendors to align technology, timelines, and quality standards. Core Expertise:E-Mobility Manufacturing | Industrialization | Lean Six Sigma | Process AutomationSmart Factory | MES/ERP Systems | CAPEX/OPEX Management | New Line SetupTeam Leadership | SMED | OEE Improvement | Value Stream Mapping | Digital Manufacturing

Skills

• Computer-Aided Design (Cad)
• Six Sigma
• Process Engineering
• Leadership
• Design of Experiments
• Tooling Design
• Autocad
• Lean Manufacturing
• Mechanical Engineering
• Process Improvement
• New Product Development
• Project Management
• Microsoft Office
• Product Development
• Value Engineering
• Team Leadership
• Manufacturing Engineering
• Engineering
• Continuous Improvement
• Gemba Kaizen
• Business Process Improvement
• Gd&T