Matt Debusk

About Matt Debusk

I am an accomplished professional performance improvement consultant with extensive…

Experience

1. Advisory Manager, Performance Improvement

   Crowe

   Nov 2020 — Present · US

   Sourced/selected by executive teams to lead targeted performance improvement initiatives while leading a high-performing team to implement business system changes after completing an initial assessment. • Coordinate all on-site activities at the working level and present weekly updates to the executive steering committee. • Lead project work that usually spans 12-24 weeks with an approach that delivers sustainable operational and profitability gains, with tangible ROIs typically at 4:1, within a pre-determined, accelerated timeframe.Notable achievements while in the position have included- Led a successful project related to production efficiency/output increases that drove a 41% increase in units produced per day, a 35% increase in units per labor hour, a 45% increase in on-time delivery, and a 73% increase in average margin/week- Led a successful manufacturing facility turnaround, a business case review, and a production efficiency headcount reduction that reduced contract labor by $2.3M/year, an efficiency increase from 53% to 75%, an indirect labor reduction of $167K/year, a reduction in supervision of $100K/year, an equipment reduction of $109K/year, and an efficiency increase from 49% to 70%- Led a successful project that drove a quality improvement headcount reduction that drove a scrap reduction of $1.2M/year, a labor reduction of $919K/year, and a quality improvement production efficiency project that drove a scrap reduction of $593K/year and a throughput increase of $842K/year- Led a successful project that drove a working capital reduction that produced a one-time cash infusion of $19.3M and a carrying cost reduction of $3.1M/year- Led a technology upgrade/infield data collection and analytics project that drove a contribution margin increase of +20%.

Education

• Walsh College

  Bachelor of Business Administration (BBA)

Skills

• Machine Tools
• Footprint Consolidation
• Root Cause Analysis
• Value Stream Mapping
• Failure Mode and Effects Analysis (Fmea)
• Jit Production
• Fmea
• Toyota Production System
• Production Part Approval Process (Ppap)
• Automotive Engineering
• Apqp
• Manufacturing Engineering
• Strategic Planning
• Ppap
• Facilities Operations
• Process Engineering
• Continuous Improvement
• 5s
• Tpm
• Engineering
• Manufacturing
• Autocad
• Automation
• Six Sigma
• Program Management
• Jit
• Spc
• Automotive
• Dfmea
• Poka Yoke
• Lean Manufacturing
• Cost Reductions
• Project Management
• Cross-Functional Team Leadership
• Quality System
• Patents
• Manufacturing Systems
• Kaizen
• Facility Start-Up