Mark Dupuis
Senior Manufacturing Engineer at Raytheon | Lean Manufacturing | APQP/PPAP | Driving Efficiency & Quality in High-Mix Environments
- Role
- Senior Manufacturing Engineer at Raytheon
- Location
- Fitchburg, MA, US
- LinkedIn followers
- 500 followers
About Mark Dupuis
I am a results-driven Manufacturing and Process Engineer with over seven years of experience leading process optimization, new product introduction, and continuous improvement initiatives in high-mix, high- and low-volume manufacturing environments. I specialize in designing, implementing and supporting Lean, single-piece flow value streams, optimizing production layouts, and collaborating with cross-functional teams to ensure quality, compliance, and efficiency. At Mercury Wire Products, I led initiatives that improved traceability and reduced recurring defects by 80% through serialized testing systems, ERP-based Quality Alerts, and RCCA using 8Ds and 5-Whys. Previously, at Lowell Corporation, I applied Lean principles to cut cycle times by more than 50% and transitioned outsourced machining back in-house. Across my roles, I have consistently leveraged Kaizen, 6S, and Poka-Yoke to drive measurable performance improvements. Technical expertise includes ERP systems, CAD/CAM (SolidWorks, Fusion 360), CNC programming and operations, and validation/testing. I hold a B.S. in Aerospace Engineering (WPI) and will complete my Master’s in Engineering Management in Dec 2025 (Ohio University). Passionate about bridging hands-on engineering with strategic process improvements, I bring a proven track record of strengthening quality, reliability, and operational excellence.
Experience
Senior Manufacturing Engineer
Dec 2025 — Present · Andover, MA, US
Translate engineering design requirements into formal manufacturing process documentation including raw material definition, fixturing/tooling development, CNC programming, inspection planning, finishing requirements, and assembly instructionsDrive process improvements using data analysis, application of best practices, and by implementing innovative solutions to improve process capability and decrease costDesign, control, and improve the manufacturing process through collaboration with a multi-disciplined teamPerform process development on new product introductions in support of accelerated time to marketIntegrate automated solutions for part handling and in machine work holdingLead continuous improvement initiatives and document standard methodologies and standard workProvide technical expertise reviewing metrology and statistical process control (SPC) data
Education
Ohio University
Master of Engineering Management , Predictive Analytics
Worcester Polytechnic Institute
Bachelor of Science in Aerospace Engineering, Aerospace/Fluid Mechanics,
2006 — 2009
Syracuse University
N/A, Architecture
2004 — 2006
Prana Power Yoga
RYT 200, Yoga Teacher Training/Yoga Therapy
2015 — 2016
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