Marco Souza

Transforming Operations & Inspiring People | Driving Excellence Through High-Performing Teams, Lean Manufacturing & Continuous Improvement

Role
Head of Operational Excellence and Lean Manufacturing at MAHLE
Location
Dayton, OH, US
LinkedIn followers
500 followers

About Marco Souza

Passionate about inspiring people, building resilient teams, and driving sustainable business growth through innovation and operational discipline.Performance-driven Operations Executive with 23+ years of international experience in the automotive industry, successfully leading cross-functional teams and large-scale operations across Brazil, Mexico, and the United States.Specialized in Lean Manufacturing, Operational Excellence, and Continuous Improvement, with a proven track record of transforming complex operations into agile, efficient, and cost-optimized systems. Recognized for delivering measurable results, driving organizational change, and inspiring high-performing, multicultural teams.Key achievements include leading multi-plant transformations, delivering double-digit cost savings, improving on-time delivery to +99%, and successfully managing global product launches for leading OEMs (GM, Ford, VW, BMW, Mercedes, Chrysler).Trilingual in Portuguese, English, and Spanish,

Experience

  1. Head of Operational Excellence and Lean Manufacturing

    MAHLE

    Mar 2024 — Present · Dayton, OH, US

    Leading Operational Excellence strategy across U.S. operations, aligning with MAHLE Production System guidelines.Driving continuous improvement initiatives that enhanced efficiency and reduced production costs by double-digit percentages.Implemented Lean and Six Sigma projects, achieving significant waste reduction and operational stability.Coaching leaders and teams on best practices for performance improvement and sustainable growth.

Education

  • University of Michigan

    Certificate Lean Manufacturing

    2014 — 2014

  • ICAMI

    Management and Business Skills, Business Administration and Management, General

    2012 — 2013

  • IPADE Business School

    Business Administration and Management, General

    2017 — 2018

  • FGV - Fundação Getulio Vargas

    MBA, Project Management

    2007 — 2008

  • Centro Universitário Braz Cubas

    Bachelor, Automation and Control Engineering

    2000 — 2006

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Marco Souza — Head of Operational Excellence and Lean Manufacturing at MAHLE in Dayton, OH, US | Unifers