Manzoor Ali Memon
Reliability Systems Senior Engineer @Chevron Phillips Chemical Company
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WORK HISTORY
Reliability Systems Senior Engineer @Chevron Phillips Chemical Company
The Woodlands, TX, US
Working with multi-disciplinary teams to ensure Asset criticality assessment, Maintenance Strategy, FMEA / RCM, Mechanical Integrity (IM/TM/RBI), KPIs / Scorecard Dashboards, Reliability Analytics as part of Reliability Digital Enablement project for all plant sites. Supporting plant site teams to establish reliability goals with bulk data management, establishing concepts and promoting innovative methods to optimize the efforts and check for the effectiveness of ITPM / Inspection strategies.
EDUCATION
G. S. S. College, Nawab Shah
High School, Pre Engineering
Mehran University of Engineering and Technology
Engineer’s Degree, Mechanical Engineering
SKILLS
ABOUT MANZOOR ALI MEMON
Highly experienced in Refinery, Chemical, Petrochemical and Fertilizer industry.• Experienced Team developer for Reliability Solutions related to Inspections, E/M/I Engineers / technicians / Inspectors.• Led multi-disciplinary teams for reliability and continuous improvement Engineering projects.• Led projects like Spares / PM optimization, equipment replacement / upgrade, process bottlenecks related to Reliability, Availability and Maintainability.• Led engineering projects from concept to design/commissioning using international standards such as ASME section / B31.3, API-510/570/580/581/653/610/611/612 for fixed & rotating equipment repair / construction specifications.• Led complete replacement of Asset performance management / MI software (Ultra pipe, LR’s RBMI, sRCM, ANTEA, PCMS, GE Digital APM “Meridium”)• Managed SAP, CMMS, developed KPIs like MTBF, MTTR, Rework, OEE.• Managed Rotating equipment maintenance / troubleshooting / fault diagnostics (vibration analysis), spare parts BOM, design/ reliability / PM improvement, team training and development.• Facilitator / Developer / auditor of MI / RBI and inspection management plans using various software. Worked with multi-disciplinary teams to define materials, construction codes, damage mechanisms, risk, mitigation, and inspection plans, technically justify repair plans. Led capital Piping and Tanks replacement projects.• RCA/RCFA facilitator with/without software using Apollo, 5 why, fishbone etc. Worked ProAct.• RCM / FMEA / FMECA facilitator as per JA-1011/1012 with/without any software.• Performed RAM (Reliability, Availability, Maintainability) modeling using P & IDs, PFDs, historical maintenance/operations data, MERIDIUM, GE Digital APM and other resources for PM optimization, EHS and regulatory compliance.• Tank inspection preparation, decontamination, safe to work environment, scope / type of inspection, documentation, degradation analysis, define scope of repair if applicable and next inspection plans.• Implemented programs like NDT monitoring, Vibration Analysis, Lubrication Management, Infrared thermography, CUI, Ultrasonics etc. for continuous improvement. Well versed with nonmetallic inspections.• Conversant with material selection, degradation mechanisms, process compatibility and cost.• Supported PHA/HAZOP/PSM audits and participated in PSSRs.• Led Human skills program by gap matrix for Engineers and Technicians development to align with company objectives.• Developed/controlled Maintenance EXPENSE/CAPEX budget, keeping focus on department objectives and plans.
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