Manoj S Vanale

About Manoj S Vanale

Experienced and results-driven manufacturing professional with comprehensive expertise…

Experience

1. Senior Officer in Process Engineering

   iNNOVA RUBBERS PVT. LTD.

   May 2025 — Present · Nashik, IN

   1.Prototype to Production Transition:Lead the scale-up from single-cavity prototypes to stable, repeatable multi-cavity moulding processes, ensuring consistent part quality and production readiness.2.Process Parameter Optimization:Define, test, and optimize key moulding parameters—temperature, pressure, and cure time—for maximum process stability and efficiency.3.Tool Trials & Validation:Plan, execute, and analyze mould/tool trials; implement refinements to meet stringent dimensional, visual, and functional specifications.4.Cross-Functional Collaboration:Coordinate with design, tooling, quality, and production teams to ensure seamless process industrialization and issue resolution.5.Process Documentation & Control:Develop and maintain detailed documentation: Standard Operating Procedures (SOPs), PFMEAs, Control Plans, Work Instructions, and Process Flow Diagrams.6.Root Cause Analysis & CAPA:Perform in-depth root cause analysis (RCA) for process or quality deviations; implement corrective and preventive actions (CAPA) to avoid recurrence.7.PPAP & Customer Requirements:Support and lead Production Part Approval Process (PPAP) activities, including full documentation and submission of sample parts for customer validation.8.Tool & Process Validation:Ensure complete validation through Cp/Cpk studies, dimensional inspection, First Article Inspection (FAI), and process capability analysis.9.Production Handover & Training:Lead process handover to production by stabilizing operations, conducting on-floor operator training, defining standard work, and confirming line readiness.10.Continuous Improvement:Drive ongoing improvements in cycle time, scrap rate, energy efficiency, and overall cost, contributing to operational excellence.11.Supplier & Tooling Interface:Work closely with internal tool rooms and external toolmakers to implement feedback, drive tool modifications, and finalize tool approvals.

Education

• Maharastra State Board Of Techanical Education

  Mechanical Diploma Engineer, Mechanical Engineering

• Yashawantrao Chauhan maharastra open University

  Bachelor of Arts - BA, Political Science and Government

• Savitribai Phule Pune University

  Mechanical Engineering

• Delhi University

  Industrial Training Institute