Manoj Kumar
Sr,Manager Production at Toyo ink india pvt ltd
- Role
- Senior Production Manager at Toyo Ink India
- Location
- North Delhi, DL, IN
- LinkedIn followers
- 500 followers
About Manoj Kumar
Ink manufacturing flexible and packaging, injet
Experience
Senior Production Manager
Apr 2023 — Present · Noida, IN
Result-oriented professional offering experience in managing Production Operations, Production Planning & Control, Process Enhancements, Quality and Manpower Management with key focus on top line & bottom line profitability by ensuring optimal utilization of resources. Daily Productivity Targets and Production in shop floor day to day production activities. Planning and Monitoring of daily/monthly basis required Raw Material. Ensured machine loading plan and capacity planning and resources requirement are ready by 25th of every month for upcoming month. Preparation of mandatory documents like process flow diagram. SOP, work instructions, production, related formats, check lists etc. Conduct meetings to take the production feedback from team on regular basis. Looking after safety as a Safety Coordinator at plant level. Implementation Continual improvement initiatives and projects, Developing Right First Time culture, Corrective and preventative action, implementing 5S Culture, Kaizen and process improvement tools. Planning to achieve monthly production targets. Manpower handling, shift planning, deployment, troubleshooting etc. Identified business waste such as over-production, waiting, quality/defects, over-processing, underutilized resources, inventory, movement, transportation and lack of maintenance; prepared the action plan to enhance the customer delight. Analysis and prepare action plan of production, rejection, time loss reports and maintained yield to 98.7% for all the line production. Co-ordinate with technical team to assist in inventory reduction projects e.g. Slow moving, work- off etc. Handled projects to waste Management. Suggested new tolls Improved process to reduce the direct labour & consumable cost; which led to cost saving of approx.one million per annum. Implemented the systems which balanced the line work fluctuation.o Worked on UV Offset, Flexo lable & Sheetfead and Gravure & Inkjet inks.
Education
SIC Palsera Aligarh
Macehnical, Mechanical Engineering
IME MUMBAI
Diploma in macenical, Macanical
2006 — 2008
Mangalam school of management& technology
Bachelor of Engineering - BE, Chemical Engineering
2016 — 2019
Skills
- 5s
- Manufacturing
- Continuous Improvement
- Team Management
- Product Development
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