Manish Diwan

Plant Head @Patil Group

Palwal, IN

Driving Operational Excellence | Lean Transformation | Smart Manufacturing AdvocateResults-driven operations leader with a strong track record of delivering measurable improvements in efficiency, safety, and cost optimization. Spearheaded a plant-wide transformation that increased Overall Equipment Effectiveness (OEE) by 27% through targeted lean interventions and process reengineering. Reduced unplanned downtime by 40% by implementing predictive and preventive maintenance systems aligned with Industry 4.0 standards. Successfully led a ₹12 Cr CAPEX automation project, completing it on time and 7% under budget, resulting in a 30% boost in production capacity. Instituted a robust Daily Management System (DMS), aligning KPIs across departments, improving team accountability, and enhancing operational visibility. Optimized manpower planning using a skill-matrix deployment model, cutting overtime by 22% and improving shift efficiency. Championed safety initiatives, conducting risk audits and implementing zero-tolerance policies, achieving zero LTIs over 12 months. Negotiated strategic long-term raw material contracts, ensuring supply chain continuity and realizing 15% cost savings.🧹 Drove cultural transformation by embedding 5S and Kaizen practices across departments, fostering a cleaner, more organized, and motivated workplace.

PDM College of Engineering - India

Diploma in Engineering, Mechnical

AppinLab

PG Diploma – Robotic & Automation

Punjab Technical University

Bachelor of Technology - BTech, Mechanical Engineering