Mandeep Chaurasia
Assistant Manager Production @VARUN BEVERAGES LIMITED
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WORK HISTORY
Assistant Manager Production @VARUN BEVERAGES LIMITED
Pathankot, IN
Lead production, maintenance, and optimization of PET CSD, Water & Can packaging lines• Operate & maintain Techlong 560 BPM, Krones 720 BPM Ergo Bloc, Heifi Zhongchen 400 CPM• Commissioned & stabilized Techlong 560 BPM PET CSD line at 90–95% efficiency• Executed AOH maintenance (6K–24K hrs) with OEM coordination• Achieved 15% downtime reduction using RCA & long-term CAPA• Improved preform yield to 99%+ by process optimization• Delivered utility cost savings via compressed air & CO₂ optimization• Designed Jog Button on Can Filler to reduce changeover time• Installed air knife to eliminate fallen can jamming at rinser• Optimized buffer conveyor eliminating 1 casual manpower position• Managed SAP PM: order booking, BOM, PR, material issue• Trained operators & technicians on SOPs, safety & autonomous maintenance• Ensured compliance with GMP, GHK, OPRP, HACCP & audit standards
EDUCATION
Guru Nanak Dev Engineering College, Ludhiana
Bachelor of Technology - BTech, Mechanical Engineering
Guru Nanak Dev Engineering College, Ludhiana
Bachelor of Technology - BTech, Mechanical Engineering
ABOUT MANDEEP CHAURASIA
Results-driven Mechanical Engineer with 5+ years of experience in beverage manufacturing at a PepsiCo bottling environment. Currently working as Assistant Manager – Production at Varun Beverages Ltd, handling high-speed PET CSD, Water & Can lines.Strong expertise in PET blow moulding, filling, packaging operations, line commissioning, OEM coordination, AOH maintenance (6K–24K hours), and process optimization to improve OEE, reduce downtime, utilities, and manpower cost.Key highlights include: • Commissioning & stabilization of 560 BPM Techlong PET CSD line• Sustaining 90–95% line efficiency across SKUs• 15% downtime reduction through RCA & CAPA• Utility savings via compressed air & CO₂ optimization• Line modifications to reduce changeover time and manpower dependencyHands-on experience with Krones Ergo Bloc, Techlong blow moulders, Heifi Zhongchen can lines, SAP PM, TPM, 5S, Kaizen, and food safety systems (GMP, GHK, OPRP, HACCP).Recognized as Safety Champion for promoting proactive safety culture. Career Interest: Assistant Manager /Deputy Manager, Production Leadership roles in Beverage, FMCG & Packaging industries.
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