Ali Azam

Lead AME Test Engineer at GE HealthCare

Role
Lead Advanced Manufacturing Engineer - Testing at GE HealthCare
Location
Milwaukee, WI, US
LinkedIn followers
500 followers

About Ali Azam

Self-motivated hands-on professional with experience in automation testing focused on creating test equipment for manufacturing in a dynamic production environment using electrical engineering and software development skills. Technical Summary:Design & Development:• Designed and deployed automated test systems integrating UR-16e collaborative robots (cobots), with software development using Python, LabVIEW, and TestStand.• Invented a first-of-its-kind test system to detect faulty cables/boards in CT imaging systems during assembly (pre-power-up), solving a critical manufacturing gap (\\textit{patent pending}).• Developed novel control algorithms for autonomous UAV swarms using decentralized Markov Decision Processes (MDPs) and Kalman filter-based state estimation.Collaborative & Detail-Oriented:• Partnered effectively with cross-functional teams (engineering, quality, manufacturing) to design, develop, and implement robust automation systems, ensuring alignment with project goals and requirements.• Authored and maintained comprehensive documentation, including equipment specs, hardware/software designs, installation instructions, and project plans.Quality & Efficiency Champion:• Participated in cross-functional design reviews, providing technical expertise and actionable feedback to optimize process automation performance, mitigate risks, and ensure long-term system reliability.• Successfully managed multiple concurrent automation projects, meeting deadlines and budgetary constraints.AI & Data Analysis:• Developed a CNN-based image analysis model achieving 99.5% accuracy in artifact detection, with potential to significantly streamline ATE processes and reduce manual inspection time.• Leveraged Python to analyze extensive datasets files), identifying trends and root cause of low yield in a test equipment.Skills: Languages & Libraries: Python, C++, Bash, NumPy, PyTorch, SciPy, Scikit-learn, Pandas, and OpenCVDevelopment Tools & Environments: TestStand, LabVIEW, MATLAB, Simulink, Spyder, Jupyter, VSCode, Ana-conda, CodeBlocks, Arduino, Linux (Ubuntu, SUSE), and GitHubHardware & Equipment: Raspberry Pi, Data Acquisition Systems (DAQ), Electronic Loads, Signal Generators,Oscilloscopes, Spectrum Analyzers, Digital Multimeters (DMM), Proximity Sensors, Programmable Power Supplies, Network Equipment (e.g, Routers, Switches), USB Multiplexers, Video Capture Cards, Programmable Power Strips, Power Converters, and RelaysContact Information:Email: a••••••••@gmail.com

Experience

  1. Lead Advanced Manufacturing Engineer - Testing

    GE HealthCare

    Jan 2025 — Present · Waukesha, WI, US

Education

  • Rajshahi University of Engineering & Technology

    Bachelor of Science (BSc) in Engineering, Electronics and Telecommunication Engineering

    2010 — 2014

  • The University of Texas at Austin

    Master of Science in Artificial Intelligence (MSAI)

  • South Dakota Mines

    Master of Science - MS, Electrical Engineering

    2018 — 2020

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Ali Azam — Lead Advanced Manufacturing Engineer - Testing at GE HealthCare in Milwaukee, WI, US | Unifers