Mahendra Mahajan

AM Process Planning NPD Aerospace | Bharat Forge Ltd.| Tubo MRO Specialist |

Role
Assistant Manager Process Planning & Troubleshooting at Bharat Forge Ltd
Location
Pune, IN
LinkedIn followers
500 followers
Manufacturing & ProductionView LinkedIn profile

About Mahendra Mahajan

Over 14 years of professional experience in Process planning/ Tool Design/NPD/MRO/Reverse…

Experience

  1. Assistant Manager Process Planning & Troubleshooting

    Bharat Forge Ltd

    May 2017 — Present · Pune, IN

    Responsible for Assembly Process Planning and Process Improvement for New and Existing products to improve productivity by providing technical guidelines and solutions as per AS 9100D-Responsible for Zero Defect Manufacturing Process Readiness of new products by providing necessary controls in the manufacturing processes-Responsible for Product Feasibility Studies by using DFMA (Design For Manufacturing and Assembly) technique with Customer Meetings, Internal Meetings and Project Reviews-Responsible for Tooling (Fixture) Selection and their DAP (Design Approval Process) to accommodate new product changes, their follow up, Buyoff and to keep records of the same-Responsible for Execution of Installations and Commissioning Plans of new tools by taking follow ups with Assembly Tooling Suppliers/Integrators-Responsible for Process Quality Improvement by adding different Poka-Yoke and Kaizen (Continuous Improvement) techniques in newly added tools to avoid customer complaintsDriven Process Automation to improve the manufacturing processes, reduce cycle time and to reduce human interface-Responsible for taking Quotation of Fixtures & Tools required for new projects, their DAP and validations with proper projection welding parameter setting-Responsible for Ergonomics and Safety issues in cell working areasInterface with Product Engineering, Customers and Suppliers to develop production and prototype partsMaintain Assembly equipment and tooling program Open Issue List (OIL) and Lessons Learnt (LL) documents and responsible for taking follow ups of open issues with Design Team,Assembly Tooling Suppliers/Integrators-Responsible for ECN implementation and insure related process followed on the production lines-Responsible for developing layouts and material flow plans-Responsible to provide technical guidelines and training to production team regarding new product change and regarding new tooling

Education

  • Samrth High school Ramtek

    10th & 12th Science

    1993 — 2005

  • KITS Ramtek

    Bachelor of Engineering - BE

Skills

  • Mechanical Engineering
  • Catia
  • Geometric Dimensioning & Tolerancing
  • Manufacturing
  • Management
  • Autocad
  • Product Design
  • Ptc Creo
  • Engineering
  • Cad

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Mahendra Mahajan — Assistant Manager Process Planning & Troubleshooting at Bharat Forge Ltd in Pune, IN | Unifers