Maggie Mancuso
Chassis and Ergonomics Lead @Mcmaster Baja Racing
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WORK HISTORY
Chassis and Ergonomics Lead @Mcmaster Baja Racing
Designed the 2025 vehicle chassis for a single seater off-road vehicle in SolidWorks, optimizing frame geometry for drivetrain, suspension, and ergonomic integration while reducing weight by 8%.• Oversaw chassis fabrication, including tube bending, notching, and jigging, utilizing 3D-printed fixtures for precision and incorporating carbon fibre infusion for seats and body panels.• Led a team of 20 engineers, guiding design and manufacturing while managing sponsorship outreach to secure over worth of materials for free.
EDUCATION
McMaster University
Bachelor of Engineering - BE, Mechanical and Biomedical Engineering
ABOUT MAGGIE MANCUSO
Hi, I’m Maggie! I’m a fourth-year Mechanical & Biomedical Engineering student at McMaster University, where my passion for hands-on engineering meets my drive to innovate in medical care. My ultimate goal is to contribute to the prosthetics and orthotics industry.I\'ve built a strong foundation in manufacturing engineering, particularly through my role as Chassis & Ergonomics Lead for McMaster Baja Racing. In this leadership position, I\'ve overseen the complete design and fabrication cycle of our off-road vehicle, focusing on optimizing both weight and ergonomic stability. My practical skills include machining (milling, turning), welding, and broad fabrication techniques, all supported by a commitment to GD & T principles for precision and quality. I\'m highly proficient in CAD software like SolidWorks, CATIA, and Autodesk Inventor. I thrive in fast-paced, collaborative environments, always eager to leverage my leadership and problem-solving skills to create impactful solutions.
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