Lokesh Allu

About Lokesh Allu

As a dedicated Quality Engineer with 3+ years of hands-on experience in manufacturing and engineering environments, I leverage robust quality frameworks—SPC, FMEA, CAPA, and Lean Six Sigma Green Belt methodologies—to drive continuous improvement, regulatory compliance, and operational excellence. My background spans designing and implementing advanced statistical process controls, conducting in-depth root cause analysis, and developing process validation strategies that reduce waste, enhance product quality, and deliver cost savings.I am experienced in building interactive dashboards and utilizing analytics tools like Power BI, Minitab, SAP, and Excel to enable data-driven decision-making across teams. I thrive in cross-functional settings, collaborating with engineering, production, and supply chain teams to optimize workflows and accelerate improvement initiatives. My commitment to quality management is grounded in a firm understanding of standards such as ISO 9001, ISO 13485, and GMP, and a proven record in supplier quality management, audit readiness, and documentation.I am passionate about solving complex problems, optimizing processes, and supporting organizations to achieve their strategic and quality goals. Whether it’s driving Kaizen projects or validating new manufacturing processes, I bring an analytical mindset and a relentless pursuit of process excellence to every challenge.Let\'s connect if you’re interested in Quality Management, Process Optimization, Continuous Improvement, or Manufacturing Excellence!

Experience

1. Quality Engineer

   PPG

   Nov 2024 — Present

   Designed and implemented Statistical Process Control (SPC) techniques to monitor production quality trends and proactively minimize defects.Conducted comprehensive Root Cause Analysis (RCA) for non-conformities, developing robust Corrective and Preventive Actions (CAPA) to address recurring issues and improve overall process reliability.Developed, documented, and validated new quality inspection standards to ensure compliance with ISO 9001 regulations throughout manufacturing operations.Collaborated with cross-functional teams (production, supply chain, engineering) to drive continuous improvement initiatives, significantly reducing waste and improving operational efficiency.Led Gauge Repeatability and Reproducibility (GRR) studies and applied Finite Element Methods (FEM) for complex analyses and load extractions.Created real-time, interactive dashboards using Power BI and Excel to track key performance metrics, supporting data-driven process improvements and decision making.Utilized advanced statistical tools in Minitab to analyze and optimize process performance, enhancing design and manufacturing precision.Mapped and optimized manufacturing workflows, recommending efficiency improvements in resource utilization and throughput.Prepared comprehensive quality documentation and regulatory compliance reports, ensuring audit readiness for internal and external assessments.

Education

• California State University, Northridge

  Master's degree, Engineering/Industrial Management

• CMR Institute of Technology, Hyderabad

  Bachelor of Technology - BTech, Mechanical Engineering