Lohithkumar M C

Mechanical Design Engineer @Tata Consultancy Services

Irvine, CA, US
MOBILE NUMBERS
+91 *********19

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WORK HISTORY

Feb 2013 — Present

Mechanical Design Engineer @Tata Consultancy Services

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Bengaluru, IN

Root Cause Investigation of customer complaints/components failure/field issues to identify the real problems. • Mathematical and Thermal modeling, analysis and evaluation of systems and components for functionality verification and troubleshoot the system malfunctions to restore normal functioning. • Feasibility study of new designs/components to evaluate the form, fit or functionality, Exposure to NC/CAPA.• Medical Devices New product development, continuous improvement, DFM/DFA/DFX, Design review, Design Verification, Protocol and Report execution.• 3D CADD Design, Detailed engineering, strength, and stress analysis (FEA), Electromechanical integration in 3D Modeling, Modeling/Routing and detailed manufacture drawing creation, Sub-Assembly, Assembly and General Arrangement Drawings by adding GD & T applications in SolidWorks/NX CAD software.• Product Lifecycle Management, Bill of Material management, ECR/CO, Component qualification & system level validation, Obsolescence Management, Product Sustenance engineering, Design change plans, technical report, process capability (Cp)/process capability index (Cpk) study and cross functional team interaction. • Supplier Process Qualification and validation activities (IQ/OQ/PQ).(IQ=Installation Qualification, OQ= Operations Qualifications & PQ=Performance Qualifications)Key AccomplishmentsSuccessfully completed Several VAVE Projects Completed: Huge cost savings of ≈$250K for Precious metal Recycling and reuse. Investigated and analyzed field service issues and developed a new service part which could save ≈$73K annually. Studied in detail of the field service validation procedure and developed a solution with the help of Field Service Engineers that could yield a cost avoidance of projected savings (direct material and labor) ≈$114K annually. Successfully completed the Re-design of input power supply device for Sterilization Machines which could save ≈$760K annually from the year 2022 for ASP.

EDUCATION

2003 — 2006

DACG Polytechnic

Diploma, Mechanical Engineering

N/A

Indian Institute of Science (IISc)

Certification Course, Structural Analysis and Design Optimization of Mechanical systems

N/A

Indian Institute of Technology, Kharagpur

Certification course, Product Design and Development

2006 — 2009

MALNAD CLLEGE OF ENGINEERING, HASSAN

Bachelor's degree, Mechanical Engineering

ABOUT LOHITHKUMAR M C

A successful result oriented Mechanical Engineering professional with expertise in End-to-End Product lifecycle Management per FDA 21CFR part 11, 820, ISO 13485 and New Product development for Medical devices- Successfully implemented several Value Analysis and Value Engineering projects for cost savings and Design Optimization- Expertise in Supplier Process validation and qualification (IQ/OQ/PQ) and Product Lifecycle Management- Certified professional in 3D CADD (Siemens NX/SolidWorks) Design, Modeling and 2D Drawing- Certified Professional in #Process Improvement,#Value Engineering,#Product design and development,#Additive manufacturing,#GD & T,#Engineering drawing for manufacturing,#Design thinking for growth and transformation, Business Domain Academy certificate in Medical Devices, and Transcend Program Management- Expertise in Sheet Metal design and Manufacturing operations and processes- Proficient in applying GD & T rules as per ASME Y14.5M, Cpk/Ppk Analysis, DFM/DFA, Exposure to CAPA/NC, Tolerance Stack up, Stress analysis and Mathematical modeling & calculations.

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