Sonu Kumar

About Sonu Kumar

PROFESSIONAL SUMMARYResult-oriented Production Engineer with 6+ years of experience in the Automotive Manufacturing sector (Plastic Injection & Blow Moulding). Expertise in Production Planning & Control (PPC), Quality Management Systems (IATF 16949), and Shop Floor Management. Proven track record of managing 4M Change, optimizing workforce productivity through DOJO training, and leading successful audits (VSA, MACE, IATF). Adept at using ERP systems and QC tools to reduce rejection rates and improve OEE.

Experience

1. Production Engineer

   Jairaj Ancillaries Private Limited

   Feb 2024 — Present · IN

   CORE COMPETENCIES• Production Management: Production Planning, Shift Management, OEE Improvement, 4M Change Management, Education & Training (DOJO)• Quality Systems: IATF 16949:2016, ISO 9001/14001, 7QC Tools, 5S, Kaizen, Poka-Yoke and TPM• Core Tools: APQP, CP, PPAP, FMEA, MSA, SPC.• Technical Skills: Injection Moulding, Blow Moulding, NX CAD, AutoCAD, ERP (FINSYS).• Team Leadership: Manpower Handling, Skill Matrix and Training EXPERIENCEJAIRAJ ANCILLARIES PVT. LTD.(Faridabad, Haryana) Manufacturers of Plastic Injection & Blow Moulded Components for Automotive (2W/4W/CV) Designation: Production Engineer Duration: Feb 2024 – PresentKey Responsibilities & Achievements:• Production Planning & Execution: Managing daily production schedules to meet customer dispatch targets. Monitoring hourly production reports and ensuring real-time data entry in ERP (FINSYS).• Shop Floor Leadership: Leading the production team, managing Manpower Allocation, and handling shift rosters to ensure optimum utilization of resources.• 4M Change Management: Spearheading the implementation of changes related to Man, Machine, Material, and Method to ensure process consistency and quality.• Audit & Compliance: Successfully facing and conducting external and internal audits including VSA Audit, MACE Audit, Safety Audit, and IATF 16949 compliance.• Education & Training Development (DOJO): Managing the DOJO center operations. Responsible for Training Need Identification (TNI), creating training calendars, conducting competency mapping, and evaluating training effectiveness for new and existing manpower.• Process Improvement: Implementing TPM activities to reduce machine downtime. Creating and maintaining CLIT, Work Instructions, One Point Lessons (OPL), and Quality Alerts.• Documentation: Maintaining production report and quality documentation such as Skill Matrix, Breakdown Slips, and Hourly Monitoring Sheets.

Education

• GNA University

  NX CAD CAM and AUTOCAD

• Punjab Technical University, Jalandhar

  Bachelor of Technology - B.Tech

  2015 — 2019