Kushal Shah
System Engineer @Stellantis
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WORK HISTORY
System Engineer @Stellantis
Toronto, ON, CA
Reported to the Global Design Lead for North American Stellantis programs and led System Design for key automotive features like Digital Keys, Theft Alarm, Fuel Gauge, and Suspension.• Pioneered the Trailer Theft Alert feature for Stellantis vehicles, delivering it as a first-of-its-kind implementation by analyzing test cases, conducting competitive benchmarking, leading design reviews, and defining comprehensive system requirements, resulting in improved vehicle security.• Built an automated data pipeline using Python, Selenium, and Power BI to automate change request tracking and visualize resource allocation—reducing average Change Request completion time by 35% and accelerating delivery across cross-functional engineering teams.• Led multiple DFMEA and DFSS initiatives for critical automotive features such as Digital Keys and Theft Alarm, achieving a Green Belt certification and currently mentoring and supervising projects as part of a Black Belt candidacy, reducing late changes.• Developed system requirements on IBM DOORS following INCOSE standards, ensuring traceability, version control, and alignment with functional objectives and performance targets; collaborated closely with Design Release Engineers and software suppliers to ensure timely software integration and design feasibility.• Created onboarding SOPs that reduced systems training time by ~50%, and conducted regulatory reviews for safety-critical features such as alarm systems and tire pressure monitoring.• Filed a patent for an Air Suspension feature after leading feasibility assessments and developing system-level flows in collaboration with HMI, software, and program teams.• Owned change control processes and risk management activities, performing root cause analysis, read-across assessments, and system-level impact reviews to implement corrective actions, mitigate future risk, and ensure design robustness.
EDUCATION
University of Ontario Institute of Technology
Bachelor's degree (Hons.) - BEng
ABOUT KUSHAL SHAH
I get things done. I transform roles, mitigate risk, align stakeholders and clients, and deliver the results that actually matter…every.single.time.My work sits at the intersection of engineering, data, and finance. I build complex automotive systems and apply the same rigor to data analytics, data engineering, and intelligent decision-making with AI and ML.How I create impact• Systems Engineering for OEM automotive and advanced mobility (Digital Keys/ Theft Alarms, Body Controls)• Patent filed for an Air Suspension system• Regulatory Compliance for critical systems• Continuous improvement mindset (DFSS Green Belt + DFMEA)• Stakeholder + customer alignment for launch-ready delivery• Data + Finance capabilities: SQL, Python, ML, analytics dashboards, performance modeling• P.Eng eligibleTechnology should solve real problems and scale responsibly. I look for the gaps others avoid and use them as fuel to grow stronger.If you’re building the future of mobility, intelligent products, or data-driven finance, I want to be part of that momentum.
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