Kunj Bhupatkar

Process Engineer @Badger Color Concentrates, Inc.

Mukwonago, WI, US

Implemented daily 5S audits and visual workplace standards using Lean tools to enhance cleanliness, reduce waste, and drive organized work environments across all shifts.• Developed mixer-specific SOPs, work instructions, and training videos to support operator readiness, as part of standardization efforts in Lean production.• Collaborated with external partners and equipment suppliers on new mixer installations, creating documentation and support materials to ensure smooth startup and long-term process control.• Initiated screw configuration reviews using Lean Six Sigma methodology to improve color dispersion and reduce variation across all extrusion lines.• Planned and supported the implementation of a fume & dust collection system aligned with 5S and TPM practices to enhance workplace safety and cleanliness.• Calculated and tracked OEE (Overall Equipment Effectiveness) on key lines to quantify downtime and improve equipment utilization through Lean performance monitoring.• Implemented SPC (Statistical Process Control) tools to detect quality trends, reduce variation, and strengthen decision-making through data-driven process control.

Gujarat Technological University (GTU)

Bachelor of Engineering - BE, Mechanical Engineering

University of Dayton

Master of Science - MS, Engineering/Industrial Management