Kunal Pakhale
Lead Design Engineer @Tata Elxsi
Signup · Get unlimited contacts
WORK HISTORY
Lead Design Engineer @Tata Elxsi
Pune, IN
Project | HCV- Tata Ultra K9| PV- Tata Altroz and Punch CNGPerformed DMU analysis using Vis-Mockup, including clash detection and clearance reports.Design and Packaging of engine sub systems like Exhaust system, Engine cooling, air intake system.Design and Packaging of cradle assembly, High-pressure pipes and regulators ensure safe delivery of CNG to the engine.Verified systems packaging and BOM management with Teamcenter processes.Directed vehicle integration activities for front axle, steering, cooling systems, and homologation.Prepared 3D models, CAD assemblies, layouts, and tolerance stacks.Designed and developed HCV\'s, addressing field issues and collaborating for DFM/DFA/DFS optimization.Coordinated with proto shops for prototype builds and fitment trials, adjusting designs based on feedback.Project | HCV-Tata Signa 4825 | Development of Tipper Body with Sideways Hydraulic System Arrangement | New Product DevelopmentConducted RFQ analysis for hydraulic cylinders with specified stroke requirements.Conducted benchmarking and tear-down analysis of competitor tipper bodies.Develop and optimize sheet metal designs, including bends, flanges, hems, and flat patterns, aligned with fabrication processes such as stamping, laser cutting, and welding.Design molded parts injection molding, focusing on draft angles, undercuts, and material flow to minimize defects and production costs.Engineered mounting and packaging of hydraulic cylinders for optimal performance and efficiency.Designed double-acting hydraulic cylinders achieving 48-ton capacity and 45° tipping angle.Created conceptual 3D models and sub-assemblies (floor, sides, tailgate, canopy) with weld studies.Led design and development of tipper frame, body, and PTO system.Integrated vehicle systems Packaging concepts, Cleat mounting designs, and hydraulic configurations.Collaborated on DFA, DFM, DFS, DFMEA, and DFC for structural parts and assemblies.
EDUCATION
PES College of Engineering Aurangabad
BE Mechanical, Mechanical Engineering
Indo-German Tool Room
POST GRADUATE DIPLOMA IN TOOL DESIGN & CAD/CAM (PGDTD&CC) NSQF LEVEL- 8, Tool and Die Technology/Technician
SKILLS
ABOUT KUNAL PAKHALE
Experience in Design Engineering, Detail Engineering, Project Execution. • In Depth Understanding of Design and Development of Sheet Metal Component Design.• Strong abilities in creating, reading, interpreting engineering drawings in proficiency in designing and developing new products in conformance to pre defined technical specifications.• Effective Communicator with strong analytical, problem solving and organisational abilities.• Responsible for cost reduction ideas evaluation, validation and release forproduction. Design and development of tipper frame,body and power take off. Project timelines adherence and execution of projects conforming WCQ (world class quality).• Vehicle integration, concept of packaging of body, cleat mountings design, hydraulic design. DFA/DFM/DFS/DFMEA/DFC with concerned agencies and teams for structural parts and Assembly. Calculations, C.G, load lifting of hydraulic cylinder for body, stability calculation FAW, RAW etc. Involved in new technology projects for light weighting and future development like DCPD tipper, pusher body, twin cylinder body and U shape light weight body. • Evaluated employee skills and knowledge regularly, training, and mentoringindividuals with lagging skills Built strong relationships with customers through positive attitude and attentive response. Skills- Sheet metal Design Productivity Improvement Strong Interpersonal Skills Design and Detailing Project Management Creo Wire Harness Assembly Design Part Modeling Design Calculation 3D Modeling GD & T Managing Priorities Product Development Tolerance Stack up Analysis DFMEA. DFM
This profile is compiled from publicly available professional sources. Unifers is not affiliated with or endorsed by LinkedIn. Request removal of this profile.