Kumar Vishnu Boni

About Kumar Vishnu Boni

As an Internal Logistics Engineer, I specialize in optimizing manufacturing processes within Advanced Manufacturing Engineering. In my role as a Senior Engineer in the Internal Logistics Engineering Team, I support Energy Flow Automation and Infrastructure in Vehicle Process Engineering to enhance operational efficiency and system performance. I play a key role in Part List Creation, including validating REV (Ratio of Boxes per Vehicle) and RPV (Ratio of Parts per Vehicle), leveraging strong expertise in MIFA (Material & Information Flow Analysis). Additionally, I lead ILE Execution Activities such as PFEP (Plan for Every Part) document creation, bringing a problem-solving mindset and a data-driven approach to process optimization. Proficient in Technomatix Plant Simulation Software, I specialize in Discrete Event Simulation, Logistics & Flow Simulation, and Total Plant Simulation, simulating and validating system processes and layout models. By defining Maximum Throughput per Hour (JPH) and SSAR, I help drive efficiency, eliminate bottlenecks, and maximize productivity. With over 4 years of experience, an MBA in Operations Management, and a strong foundation in Lean Manufacturing, Six Sigma, Kaizen, and Cost & Genthan-I Management, I take a holistic approach to continuous improvement and operational excellence. Passionate about learning new technologies and collaborating with high-performing teams, I am committed to delivering impactful solutions and contributing to the success of any organization I am a part of. Reach me out through my mail -

Experience

1. Senior Engineer-ile (Internal Logistics Engineer)

   Stellantis

   Dec 2023 — Present · Chennai, IN

   As an Internal Logistics Engineer (Payroll: Greaves Technologies Limited), I specialize in Part List Creation and validate key metrics like REV (Ratio of Boxes per Vehicle) and RPV (Ratio of Parts per Vehicle) to ensure efficient material handling. I contribute to the PFEP (Plan for Every Part) document creation, ensuring optimized resource allocation and streamlined workflows.I leverage my expertise in Discrete Event Simulation, Logistics and Flow Simulation, and Total Plant Simulation to enhance process efficiency and throughput. Through Process Optimization, I actively support ILE (Internal Logistics Engineering) Execution activities, ensuring seamless material flow, minimizing bottlenecks, and driving overall operational performance improvements.

Education

• Bharath Institute Of Science And Technology

  Bachelor of Technology - BTech

  2017 — 2021

• Narayana Junior College - India

  Intermediate

  2015 — 2017

• SVKM's Narsee Monjee Institute of Management Studies (NMIMS)

  Master of Business Administration - MBA

  2022 — 2024

• KESHAVA REDDY EM HIGH SCHOOL

  SSC