Koustav Jana
Senior Engineer @IFB Industries Ltd
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WORK HISTORY
Senior Engineer @IFB Industries Ltd
Kolkata, IN
Conduct in-house and third-party raw material verification, ensuring compliance with mechanical and chemical parameters as per control plans.Analyse and control component rejection using SPC, driving process improvements to minimize in-house rejection rates.Develop and maintain SOPs, work instructions, and quality records to uphold manufacturing standards. Conduct daily process audits using audit check sheets to ensure adherence to quality standards, identify deviations, and drive continuous process improvements.Prepare PDI reports and conduct layout inspections of inward materials to enhance supplier quality control.Operate precision measuring instruments, including CMM, VMS, contour measuring machines, and various testing equipment.Actively contribute to Total Productive Maintenance (TPM) initiatives:PM Pillar : Collected machine-wise module and breakdown hour data, generating insightful analyses using Excel.QM Pillar : Developed work order-wise QA matrices to improve quality monitoring, kaizen.Currently implementing the 10-Step Methodology in the QM Pillar, focusing on systematic problem-solving and continuous quality improvement.
EDUCATION
Maulana Abul Kalam Azad University of Technology, West Bengal formerly WBUT
Bachelor of Technology - BTech
ABOUT KOUSTAV JANA
I am a Senior Quality Assurance Engineer with a strong background in automotive manufacturing. With hands-on experience in ISO audits, customer audits, and strategic leadership, I specialize in enhancing product quality, process efficiency, and compliance with industry standards.Passionate about Total Productive Maintenance (TPM) and quality management, I actively lead initiatives to improve production reliability, defect reduction, and operational excellence. My expertise includes root cause analysis, problem-solving methodologies, and lean manufacturing principles.
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