Karl Hackenbracht
Mechanical and Manufacturing Engineering Undergrad.
- Role
- Npi & Operations Engineering Intern at Zimmer Biomet
- Location
- Milwaukee, WI, US
- LinkedIn followers
- 500 followers
About Karl Hackenbracht
A highly ambitious manufacturing engineering who is working with Arthrex to develop and…
Experience
Npi & Operations Engineering Intern
May 2025 — Present
Ensured FDA compliance with manufacturing protocols and quality standards, supporting audits with zero nonconformances, and reducing compliance risk- Operated Gage R&R equipment to validate measurement systems, improving titanium nail production accuracy by 10%, and ensuring less than 2% variation in measurements- Initiated and owned ECRs, securing cross-departmental approvals in 50% less time, and accelerating medical product integration- Streamlined manufacturing processes by completing PFMEAs, updating work instructions, and tracking work orders, which reduced process variation by 10% and improved on-time delivery by 25%- Directed equipment validation process during V&V phase, achieving 100% audit readiness, and reducing risk of compliance delays- Reviewed defective parts and provided root cause analysis feedback to management, contributing to a 20% reduction in recurring defects- Designed new bending dies using SolidWorks and NX, cutting setup time by 25%, and allowing operators to produce a conforming product
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