Kamalendu Sahu

Mechanical Design Engineer | 3+ Years in Defense Systems | Siemens NX (UGNX), GD&T | Specialized in Armored Structures & Powerpack Integration

Role
Mechanical Design Engineer at DesignTech Systems
Location
Mumbai, MH, IN
LinkedIn followers
500 followers

About Kamalendu Sahu

I am a Mechanical Design Engineer with over 3 years of experience in the defense industry, specializing in the design and development of mission-critical components, assemblies, and fixtures. My expertise lies in 3D modeling, 2D detailing, GD & T application, and design validation using Siemens NX (UGNX).I have contributed to projects involving weapon systems, armored structures, powerpack integration, and dynamic testing fixtures, ensuring compliance with MIL-STD and ASME standards. I enjoy working at the intersection of design innovation and manufacturing feasibility, collaborating with suppliers and cross-functional teams to deliver high-performance engineering solutions.My career goal is to leverage my defense design expertise to build robust, precision-engineered systems for critical applications while continuously enhancing my skills in product development and system integration

Experience

  1. Mechanical Design Engineer

    DesignTech Systems

    May 2022 — Present · Pune, IN

    Design Engineer – Mechanical (Defense Systems)L&T Precision Engineering and Systems (Payroll: DesignTech Systems Pvt. Ltd.)(05/2022 – Present)Designed and developed mechanical components and assemblies for mission-critical defense systems, ensuring compliance with MIL-STD and ASME standards.Created 3D models and 2D drawings in Siemens NX (UGNX), applying GD & T for high-precision fit, function, and manufacturability.Collaborated with suppliers, prototyping teams, and internal stakeholders to support design iterations, testing, and production readiness.Key Projects:Engineered the Gun Stand for Teevra 40, a 40mm automatic grenade launcher system designed for high recoil and rapid-fire applications.Designed armored enclosures and mounting support brackets for weapon systems.Developed mechanical linkages, brackets, levers, and cam mechanisms for manual parking brakes and hydraulic/pneumatic-assisted service brake systems.Created an assembly fixture for powerpack alignment, lifting, and positioning during integration and maintenance workflows.Designed and developed a vibration testing skid and assembly fixture for an Integrated Powerpack used in military ground vehicles, enabling dynamic load testing and precise assembly alignment under simulated battlefield conditions.

Education

  • Biju Patnaik University of Technology, Odisha

    B.tech in mechanical engineering

    2016 — 2020

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Kamalendu Sahu — Mechanical Design Engineer at DesignTech Systems in Mumbai, MH, IN | Unifers