John Malone
Plant Manager @Innophos
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WORK HISTORY
Plant Manager @Innophos
Chicago, IL, US
Responsible for creating a team based manufacturing organization to strategically reduce expense while improving product quality and customer service in a union environment.
EDUCATION
Purdue University
Bachelor's degree, Mechanical Engineering
ABOUT JOHN MALONE
Operations Director in the food, beverage and chemical processing industries. Delivers continuously improving results through leadership and the development of teams. j••••••••@gmail.com, cell-21••••••19Improved the profitability of a union site by $1.7MM through staffing reductions and line efficiency improvements to facilitate the sale of the business. Reduced product out of stocks by 23% through cycle counts and leveraging order picking technology. Increased site line efficiency by 13% through lean methodologies that pre staged materials and labor for start ups and changeovers. Improved site viability by increasing sales 17%. To increase site production volume, I led the achievement of successive 900+ AIB scores and ISO 14001) certifications. To support a new brand initiative, I managed a $20.0MM greenfield site expansion and the start up activities that achieved design rates 2 months ahead of schedule. To eliminate the risk of lost work day cases, l implemented site behavior audits and led the root cause analysis/ follow up of every site injury. This improved (reduced) the site injury rate by 18%. To improve employee engagement and reduce consumer complaints, I chartered and supported a front line customer care work team. This not only grew the ownership of the employees it reduced consumer complaints 19%. The team then went on to improve start up times by 9%.
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