Jaiganesh Sadagopan
Senior Mechanical Engineer @Powersmiths International Corp
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WORK HISTORY
Senior Mechanical Engineer @Powersmiths International Corp
Brampton, ON, CA
Took ownership of Main Hub design and made significant contributions to Brick assembly design of UPS System-Acted as a Team Lead by guiding technical discussions, evaluating proposed concepts, and explaining UPS product architecture to support team members-Incorporated modular design principles and addressed higher system current rating requirements in UPS system architecture-Collaborated with cross-functional teams to design and implement a medium-voltage switchgear system to deliver the project on an accelerated schedule-Actively participated in design freeze and review meetings, clarifying product architecture and serviceability solutions-Ownership and Mechanical Design lead responsibility for Static Transfer Switch(STS) 1200Amp System-Mechanical design process from the project\'s inception to the final release for production-Engineered the welded frame, sheet metal, Busbar, flexibar components, ensuring structural integrity, optimal thermal performance, and adherence to material specifications. Employed a cost-effective approach to enhance manufacturability-Effective communication across diverse teams, including Electrical, Production, and Management, fostering collaboration for seamless project execution-Provided hands-on support on the production floor during assembly, ensuring that the design specifications were accurately implemented and addressing any on-the-spot challenges-Successfully led the prototype build phase, culminating in a thorough review compliant with Underwriters Laboratories (UL) standards for construction-Drawings and BOM release to ERP (Syspro) and PDM.
EDUCATION
University of Madras
BE
Indian Management School and Research Center
Master of Business Administration (M.B.A.)
ABOUT JAIGANESH SADAGOPAN
Performance-driven Mechanical Engineer with over 22 years of comprehensive experience in System Engineering, specializing in innovative design and development of complex mechanical systems, Specialized in new product design and development from concept through manufacturing, with expertise in sheet metal, weldment structures, electro-mechanical systems, GD & T, and custom component design, leveraging tools such as SolidWorks and PDM.I have worked across a diverse range of industries, including Power conversion & distribution, Switch gear, energy storage systems, datacenter racks and cabinets, electro-mechanical components, industrial automation, laser projection systems, display manufacturing equipment, tooling and component coating (PVD) systems, automated testing equipment.Proven track record of leading global design collaborations with extensive travel across the USA, Germany, Taiwan, and China, spearheading initiatives in product design, technology integration, and manufacturing support. Acted as a strategic liaison among cross-functional teams manufacturing, electrical, quality, and operations while managing stakeholder engagement with customers, vendors, and suppliers. Successfully directed onshore-offshore engineering teams for North American clients, ensuring flawless project execution, timely issue resolution, and delivery of high-quality outcomes within scope and scheduleCOMPETENCES-Electromechanical Design -Sheet Metal Design-Weldment structural Design -Solidworks & PDM -Concept to Manufacturing- NEMA & IP Rating Enclosure-Design engineering calculation-GD & T/Tolerance stack up -Fixture Design-Machining component design -Prototype validation -Materials & OEM components selection-Engineering Release management-Vendor & Supplier Interaction -ISO,DIN & ANSI/ASTM & UL Standards -Industry Safety & Ergonomics practice
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