Prakash S

About Prakash S

Failure is central to engineering. Every single calculation that an engineer makes is a failure calculation. Successful engineering is all about understanding how things break or fail.\" – Henry PetroskiResults-driven Mechanical & Manufacturing Engineer with a strong foundation in CFD, FEA, and data-driven process optimization. Skilled in thermal-fluid simulations, turbulence modeling, and CAD-based design (SolidWorks, AutoCAD), with proficiency in Python and MATLAB for analysis and automation.Experienced in applying Lean, TPS, and Six Sigma (DMAIC, FMEA, SPC) to enhance manufacturing efficiency, reduce defects, and improve product quality. Proven track record in ergonomic workstation design, APQP/PPAP support, and simulation-assisted root cause analysis.Bringing a systems-level mindset to every project—from heat pump validation and hydraulic machining optimization to SAE vehicle component design. Passionate about quality, innovation, and scalable engineering solutions.

Experience

1. Mechanical Simulation Engineering

   Syracuse University College Of Engineering And Computer Science

   Jun 2024 — Present · Edison, NJ, US

   Performed quality validation and thermal analysis of multilayer insulation systems using custom-built 1D–3D simulation tools in Python to assess product feasibility and detect defects- Integrated CFD-based thermal diagnostics using OpenFOAM to support simulation-driven root cause analysis and process triage- Applied Lean manufacturing and TPS tools (5S, JIT, jidoka) to reduce waste, improve production flow, and enhance product quality in materials manufacturing- Designed ergonomic, CAD-based workstations to improve operator efficiency and minimize strain-related injuries- Supported APQP and PPAP activities by developing CAD models for tooling design and process capability verification- Conducted root cause analysis (RCA) and supported CAPA workflows for early-stage design failures using backend discrepancy detection- Developed standardized test protocols and validation criteria in compliance with ISO 9001 to ensure traceability, repeatability, and audit readiness- Participated in daily quality meetings to resolve issues, track actions, and drive continuous improvement across cross-functional teams- Delivered quality reports and closure plans to stakeholders, supporting collaborative project success and production readiness.

Education

• Bharath University

  Bachelor of Technology - BTech

• Syracuse University College of Engineering and Computer Science

  Master of Science - MS