Joseph Nandalath Thomas

Engineering Intern @BMW Group

Dingolfing, DE

Designed high-precision CAD models in Autodesk Inventor, supporting the development and integration of AI-based camera modules into forming technology systems-Developed and implemented a system upgrade from single-camera to dual-camera architecture using Keyence AI camera systems, significantly enhancing the accuracy of thread hole detection and positioning-Calibrated and optimized Keyence cameras for real-time error detection and quality assurance, ensuring more reliable defect recognition during the forming process-Collected and analyzed performance data from AI camera systems installed in the Presswerk (body part production unit), identifying error patterns to support system optimization-Contributed to the continuous improvement of AI-driven quality control processes, resulting in increased system reliability and production efficiency-Designed a car hood validation system in Autodesk Inventor, integrating cameras and sensors for seamless, automated detection of structural defects such as bends and misalignments in the car bonnet-Supported data scientists in training a computer vision model to detect cracks, dents, and surface anomalies on car body components, enhancing the AI model\'s accuracy in identifying manufacturing defects and enabling a smoother, more efficient production process.

SDM INSTITUTE OF TECHNOLOGY (SDMIT), UJIRE

Bachelor of Engineering - BE, Mechanical Engineering

Hochschule Schmalkalden

Master's in Mechatronics and Robotics, Mechatronics, Robotics, and Automation Engineering