Gnyanendra Tripathy
Mechanical Engineer @Horizon Global
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WORK HISTORY
Mechanical Engineer @Horizon Global
Navi Mumbai, IN
Led end-to-end NPD, Product Innovation for injection-molded, welded, and sheet-metal assemblies.• Designed 3D models, 2D drawings in SolidWorks with GD & T and tolerance stack-up.• Drove concept-to-production development including feasibility, MVP, and validation.• Led the development of a dual-access overmolded adapter connector for towing vehicles, integrating complex mechanical geometry and electrical routing, replacing a single-access design and significantly improving usability.• Designed a quick-release locking connector system with auto-engage/auto-release mechanism and flexible cable retention, enhancing terminal security and operational reliability.• Engineered a precision fixture assembly for a connector production line, reducing assembly cycle time from 4 minutes to 50 seconds — a 79% improvement in throughput.• Outcome-driven engineer with a clarity-focused approach, delivering manufacturable, reliable, and user-centric solutions for POCs through rigorous validation and design diligence.• Applied DFM/DFA to optimize tooling, cost, and assembly efficiency.• Executed DFMEA, DVP & R, and defined assembly SOPs for production readiness.• VAVE implementation using cost reduction %, weight reduction %, cycle time improvement, etc.• Developed BOMs, cost models, and RFQs supporting sourcing and procurement.• Built rapid prototypes using 3D Printing (FDM, SLA) and sheet-metal mock-ups. Development through evaluation of proof-of-concepts.• Ensured compliance with SAE, ASTM, and ISO testing standards.• Integrated mechanical systems with electro-mechanical systems and sensors.• Managed ECR/ECO/ECN and tool change processes across lifecycle.• Led cross-functional projects with data-driven decision-making, risk mitigation, and on-time, quality-driven delivery.• Collaborated with global teams across US, Mexico, and China.• Led supplier development, PPAP validation, and quality assurance driven design process (APQP).• PDM in Citrix and SAP.
EDUCATION
NIST University
Bachelor of Technology - BTech, Mechanical Engineering
National Open College Network, UK
INTERNATIONAL DIPLOMA IN SUPPLY CHAIN MGMT, Logistics, Materials, and Supply Chain Management
ABOUT GNYANENDRA TRIPATHY
Working as a Senior Mechanical Engineer. Having industry experience of 9 years. Skilled in NPD, VAVE, COST ANALYSIS, PROJECT MANAGEMENT, ECN/PCN. Proficient in Design & Development tools such as DFMA, FMEA, APQP. NPD/NPI built from validating EVT, DVT & MVP. Coordination with Contract Manufacturers to get the product manufactured. Experience in VAVE & BOM development. Proficient in 2D drafting. Knowledge on various quality norms such as ISO, IMS, QMS, EOHAS etc. Provided training on 5S, KAIZEN, JIT. Proficient in GD & T & Supply chain management. Involved in BOM, ECN & PCN. Making Project Documents. Finding the best compliances for products adheres to ISO & BIS. Material selection and Value engineering with cost optimization according to ASTM/DIN/SAE standards.Successfully developed and lauched 6 products which are running across the globe. 3 from Automotive Electro-Mechanical component, 2 From Robotics & 1 from Healthcare.
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