G Senthil Kumar

About G Senthil Kumar

A competent professional currently heading Projects & Maintenance with 22+ years of rich and qualitative experience in establishing new green field and brown field projects including Civil, Electrical, HVAC, handling Statutory and Legal permits, also rich in CNCs, SPMs, Conversional machines, Conveyor system, Automobile Weld Shop experience(SWG, Shuttle Conveyor, Motorains, etc), ED Process, Press, Testing machines, Re-engineering of machines, Hardware and PLC based machine maintenance and utility like switch yard, compressor, chillier etc in the field of automobile and engineering industries. Profession in Environment Health Safety systems with certified IOSH, EMS, COSH, OHSAS, SLOGIC, HAZPOWERM & lead auditor. Experienced in various facet of Maintenance, New Machine installation & proving, New Project planning and commissioning etc. Played key role in implementing safety systems in line with the all manufacturing process. Excellent understanding of logics in the machine functions in areas of machine sequence, reliability and repeatability. Played key role in implementing SAP PM Module and been end user trainer for all internal users. Deft at managing entire Maintenance operations including utility system, co-ordinating internal processes, interfacing with suppliers, etc. Had a lead in implementing management systems - TPM, 5S, OHSAS & EMS. Possess a clear understanding of the break down analyse trends with the distinction of pareto, root cause analysis, Fish bone, to achieve the more time machine availability at the lowest overall cost. Extensive exposure in minimizing break down and maximizing machine availability. Development of Indigenous Spares for Imported Machineries Coordinating with Engineering Stores for maintaining Shelf Life items.

Experience

1. Manager Ehs & Maintenance

   CIRCOR International, Inc.

   Sep 2012 — Present

   Heading Maintenance and EHS. Played a key role in completing the new facility construction, erection of electrical installations, office interiors. Had a lead in getting TNEB approval for HT line for the facility. Had a lead in getting pollution control board permits for the facility. Had a lead in getting fire license and NOC for the new facility. Had a lead for OHSAS certification for the new facility. Had a lead in shifting the Ahmedabad facility to Coimbatore unit (includes machines, cranes, all product inventories, testing equipments, DG sets and Compressors) Had a lead in Commissioning of all equipments (Machines, Cranes, Electrical distribution system, Storage sytems, DG Sets, Fire fighting System, UPS, HVAC units) for the new facility. Heading Environment Health and Safety for the India facility and reporting for US – Corporate. Implemented safety systems in all areas as per OHSAS norms. Taking care of all statutory activities. Had completed OHSAS – 18001:2007 lead auditor from IRCA (International Register for Certified Auditors) Development of audits checklists, training plan and OJT’s. Leading maintenance team for Operation, Maintenance and troubles hooting CNC machines – VMC, Grinding CNC, EDM Wire Cut machine and troubleshooting of conversional machines, PLC Machines, Valve Test Rigs and utilities – DG Sets, Compressors, HVAC units. Played major role in deciding the specifications for procurements of new machineries and other equipments. Preparing and maintaining the documents required by ISO Standards. Had experience in handling on Siemens Master Drives, AB Drives and Fanuc Drives Planning for preventive maintenance of all the machines, Distribution systems and utilities equipments. Proactively identify areas of breakdowns & take steps to rectify the equipment through trouble shooting tools.

Education

• PSG College of Technology

  Mechatronics, Robotics, and Automation Engineering

• Indian School of Business Management.

  Master of Business Administration (M.B.A.)

Skills

• Lean Manufacturing
• Engineering
• Kaizen
• 5s
• Manufacturing