Ernesto Anaya
Assistant General Manager at IAC Group
- Role
- Assistant General Manager at IAC Group
- Location
- Birmingham, AL, US
- LinkedIn followers
- 500 followers
About Ernesto Anaya
Professional goals and mind set- Develop my skills and professional knowledge to have high impact in plant metrics obtaining great personal satisfaction and professional development- Always lead under lean manufacturing principles- Change agent with special passion for High-Impact Projects- Lead with example and couch to success.Focus- Hands on Manager- Passionate to build high performance teams under lean manufacturing basics always looking for optimal processes at the lowest cost- Focused on working as a team with other areas to ensure the operator has all support and resources needed to produce parts with the best quality at the first time- Focused on having a continuous Improvement process in place for all plant and customer KPIs- Strong communication- A3 Methodology/SWOT/Strategy- Problem Solving- Continuous improvement process for all KPIsSupply Chain Background- Supplier Scheduling: Domestic, Overseas, Mexico and Canada- Production scheduling: Injection Molding, Assembly (Doors / IP / Consoles / Sewing / Cut / Etc.)- Inventory Accuracy /Management: Cycle Count Metrics, Excess & Obsolete, Physical inventory- Balance Out and Claim process for obsolescence- Demand Analyst: Releases, capacity- Shipping: Batch and Just in Time, packaging fleet management- Service parts: Demand analyst, inventory management, manufacturing process, and shipping- Consignment parts & returnable packaging management- Receiving: Plan for Every Part, Warehouse management (Fix & Dynamic)- Freight management: Domestic, overseas, parcel, expedite- CTPAT managementManufacturing Processes Background- Just in Time sequencing (Instrument Panels, Doors, Consoles, Hard Trim)- Injection Molding- Blow Molding - Press Lamination - Vacuum Forming - Hand Wrapping- Cut and sew- Sun visors- A/C register assembly lines- Package Tray and Floor Mats sequencing- Headliners manufacturingOther Accomplishments / Trainings / Skills- Six Sigma: Project team lead winner of the 2011 Americas Consumer Driven 6 Sigma award FORD. Project: Scrap reduction in the CD391 Instrument panel voids/Bubbles reduction in the “A” surface- GM: QSB/BIQ recovery - Top Focus Exit- FORD: Q1 Recovery- External warehouse elimination with Sqft-+30Musd Freight reduction-+20Musd Inventory reduction-+5Musd Premium Freight reduction-+15Musd Inventory losses/adjustments reduction by improving Inventory Accuracy- STOP (Dupont)- Pathways for leadership- IATF / ISOTS16949 / ISO14001- Six Sigma: Green and Black Belt Certification
Experience
Assistant General Manager
Nov 2022 — Present · Cottondale, AL, US
Education
Universidad del Valle de México
Master's degree, Business administration and human talent management
2014 — 2016
Instituto Tecnologico de Hermosillo
Engineer's degree, Electrical, Electronics and Communications Engineering
1998 — 2003
Skills
- Kaizen
- Value Stream Mapping
- Team Leadership
- Industrial Engineering
- Failure Mode and Effects Analysis (Fmea)
- Process Improvement
- Lean Manufacturing
- 5s
- Manufacturing
- Six Sigma
- Manufacturing Engineering
- Strategic Financial Planning
- Apqp
- Team Building
- Fmea
- Continuous Improvement
- Root Cause Analysis
- Automotive
- Ownership
- Meeting Objectives
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