Erfan Bhuiyan

Process Engineer Ii @TOPPAN Packaging Americas

Mississauga, ON, CA

Played a pivotal role in the $4.5M laminating machine installation, driving equipment setup, commissioning, production launch, operator & maintenance training to ensure successful implementation and ongoing reliability.• Created specialized adhesive mixing/supply system ensuring safe and user-friendly production launch.• Served as principal technical troubleshooter for critical equipment failures, applying root cause analysis methodologies to implement process improvements that restored productivity and delivered substantial cost savings.• Executed Lean Six Sigma DMAIC initiative for equipment cylinder operations, implementing predictive inspection protocols that reduced full cylinder repairs by 50% and generated in annual cost savings.• Completed process improvement project about optimizing adhesive application processes by installing weight reading devices and developing standard operating procedures, eliminating material waste and delivering in annual cost savings.• Developed automated operator documentation system that generates product-specific centerline machine parameters from historical data analysis, enabling operators to maintain optimal settings and systematically track operational and quality deviations.• Developed critical safety documentation (Job Safety Analysis & Hazardous Energy Control Procedures) for new machine installations and equipment modifications, establishing standardized procedures to ensure worker safety and regulatory compliance across manufacturing operations.• Built dynamic Power BI dashboards connected to SQL databases, integrating machine parameters and production data (output, waste, efficiency metrics) to enable data-driven identification of operational improvement priorities and support management decision-making.

The University of British Columbia

Bachelors Degree of Applied Science, Chemical Engineering (Process Option)