Ehsan Maleki

About Ehsan Maleki

Passionate about advancing metal additive manufacturing, I focus on making processes smart and efficient. My work bridges fundamental research and engineering-based approaches to improve the quality of final printed parts for both current and newly developed materials. This includes optimizing process parameters and implementing design modifications informed by thermal analysis: Thermal, stress, and thermally induced distortion analysis using Netfabb (local, Ultimate, advanced toolpath), Abaqus (DEFLUX), and non-linear Ansys. Developing new scanning strategies (scan patterns, printing sequences) and optimizing process parameters (laser specifications, etc.) using Netfabb Advanced Toolpath Utility, Abaqus, Matlab, etc. Developing physics-based and data-driven models (graph theory, FDM). In situ thermography with infrared cameras.

Experience

1. Additive Manufacturing Process Engineer

   Globus Medical

   Feb 2026 — Present · PA, US

Education

• University of Kashan

  Bachelor of Science (BS), Mechanical Engineering

• Emam Sadeq Educational Center

  High School Diploma, Mathematics and Physics

  2003 — 2006

• Purdue University

  Master of Science (M.S.), Mechanical Engineering

• Purdue University

  Doctor of Philosophy - PhD, Mechanical Engineering

Skills

• Latex
• Catia
• Finite Element Analysis
• Octave
• Abaqus
• Imagej
• Matlab
• Image Processing
• Transmission Systems
• Stress Analysis
• Engineering
• Research
• Labview
• Simulations
• Solidworks
• Simulink
• Topology Optimization
• Modeling
• Creo Parametric
• Microsoft Office
• Autocad
• Additive Manufacturing
• Microsoft Excel
• Mechanical Engineering